Removal Procedure
- Recover the refrigerant. Refer to 
Refrigerant Recovery and Recharging 
.
 
- Remove the left front diagonal brace. Refer to
Front Fender Upper Diagonal Brace Replacement 
 in Body Front
 End.
 
- Remove the cross vehicle brace, if equipped. Refer to 
Cross Vehicle Brace Replacement 
 in Body Front
 End.
 
- For compression-style
fittings; use a back-up wrench on the  A/C refrigerant component (smaller
 size)  fitting (2), then loosen the A/C refrigerant hose (larger size)  fitting
 (1).
 
- For banjo-style fittings; remove the bolt/nut retaining the A/C
refrigerant hose to the A/C refrigerant component.
 
Important: Cap or tape the open A/C refrigerant hose and the A/C refrigerant component
immediately.
- Disconnect the A/C refrigerant hose from the A/C refrigerant component,
discard the O-ring seal and cap or tape the A/C refrigerant hose and the A/C
 refrigerant component to prevent contamination.
 
Installation Procedure
- Remove the cap or tape
from the A/C refrigerant hose and the A/C refrigerant component.
 
- Using a lint-free clean, dry cloth, carefully clean the sealing
surfaces of the  A/C refrigerant hose and the  A/C refrigerant component.
 
- For compression-style fittings; carefully slide the new O-ring
seal (1) onto the A/C refrigerant hose until seated.
 
Important: DO NOT allow any of the mineral base 525 viscosity refrigerant
oil on the new O-ring seal to enter the refrigerant system.
- Lightly lubricate the new O-ring seal (1) with mineral base 525 viscosity
refrigerant oil.
 
- For banjo-style fittings;
carefully slide the new O-ring seal (1) onto the A/C refrigerant hose until
seated.
 
Important: DO NOT allow any of the mineral base 525 viscosity refrigerant
oil on the new O-ring seal to enter the refrigerant system.
- Lightly lubricate the new O-ring seal (1) with mineral base 525 viscosity
refrigerant oil.
 
Leave a light coating of the refrigerant oil to remain on the  A/C refrigerant
hose in the area indicated (2) ONLY.
- Install the A/C refrigerant
hose to the  A/C refrigerant component.
 
- For compression-style fittings; use a back-up wrench on the A/C
refrigerant component (smaller size) fitting (2), then tighten the A/C refrigerant
hose (larger size) fitting (1) to specification.
 
- For banjo-style fittings; install the bolt/nut retaining the A/C
refrigerant hose to the A/C refrigerant component, then tighten to specification.
 
- Install the cross vehicle brace, if equipped. Refer to 
Cross Vehicle Brace Replacement 
 in Body Front
 End.
 
- Install the left front diagonal brace. Refer to
Front Fender Upper Diagonal Brace Replacement 
 in Body Front
 End.
 
- Evacuate and recharge the A/C system. Refer to 
Refrigerant Recovery and Recharging 
.
 
- Leak test the filling(s) of the repaired or reinstalled component
using J 39400 
.