Step
| Action
| Yes
| No
|
1
| Were you sent here from the A/C
System Performance Test?
|
Go to Step 2
| Go to
Air Conditioning (A/C) System Performance Test
|
2
| After continued operation of the
A/C system, do the low and high side pressures equalize or become static
?
|
Go to Step 5
|
Go to Step 3
|
3
| Refer to the pressures recorded during the A/C System Performance
Test.
Inspect for the following conditions:
Caution: Refer to Moving Parts and Hot Surfaces Caution in the Preface section.
• | The low side refrigerant line at the compressor feels cool-to-warm |
• | The high side refrigerant line at the compressor feels warm-to-hot |
Do the listed conditions exist?
|
Go to Step
5
|
Go to Step 4
|
4
| Refer to
the pressures recorded during the A/C System Performance Test.
Inspect for the following conditions:
• | The low side refrigerant line at the compressor feels warm |
• | The high side refrigerant line at the compressor feels warm to
hot |
Do the listed conditions exist ?
|
Go to Step
5
| Go to
Air Conditioning (A/C) System Performance Test
|
5
| The A/C system has a low refrigerant
charge.
Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the procedure complete?
|
Go to Step
6
| --
|
6
|
- Record the low and high side pressures as well as the IP outlet
air temperature after repairs are performed.
- Compare the pressures and outlet temperature to those listed in
the A/C Performance Chart. Refer to
Air Conditioning (A/C) System Performance Test
.
Are the readings within the specified ranges?
|
Go to Step 13
|
Go to Step 7
|
7
| The A/C compressor is malfunctioning.
Remove the expansion device and inspect for contamination. Refer to
Expansion (Orifice) Tube Replacement
.
Are there metal flakes on the expansion device?
|
Go to Step 9
|
Go to Step
8
|
8
| Inspect the expansion device for a brown, powdery residue
indicating desiccant in the A/C system.
Is there a brown, powdery residue present?
|
Go to Step 11
|
Go to Step
12
|
9
|
- Remove the compressor hose from the compressor. Refer to
Compressor Hose Assembly Replacement
.
- Inspect for metal flake contamination at the line connections
and the compressor ports.
Is there metal flake contamination present?
|
Go to Step 10
|
Go to Step
12
|
10
|
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Replace the orifice tube. Refer to
Expansion (Orifice) Tube Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the repair complete?
|
Go to Step
13
| --
|
11
|
- Flush the A/C system. Refer to the J 43600
Operation Manual.
- Replace the orifice tube. Refer to
Expansion (Orifice) Tube Replacement
.
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Replace the accumulator. Refer to
Air Conditioning Accumulator Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the repair complete?
|
Go to Step
13
| --
|
12
|
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the repair complete?
|
Go to Step
13
| --
|
13
| Operate the system in order to verify the repair
Did you correct the condition ?
| System OK
| Go to
Symptoms - HVAC Systems - Manual
in HVAC Systems - Manual
OR
Go to
Symptoms - HVAC Systems - Automatic
in HVAC Systems - Automatic
|