Backfire
Step 
 | Action 
 | Value(s) 
 | Yes 
 | No 
 | 
DEFINITION: Fuel ignites in the intake manifold
or in the exhaust system, making loud popping noise. 
 | 
1 
 | Was the Powertrain On-Board
Diagnostic (OBD) System Check performed? 
 | -- 
 | 
Go to Step 2
   
 | Go to the 
Powertrain On Board Diagnostic (OBD) System Check  
 | 
2 
 | 
- Perform a bulletin search.
 
- If a bulletin that addresses the symptom is found, correct the
condition as instructed in the bulletin.
 
 
Was a bulletin found that addresses the symptom? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 3
   
 | 
3 
 | Was visual/physical check performed? 
 | -- 
 | 
Go to Step 4
   
 | Go to Visual/Physical Checks 
 | 
4 
 | 
- Check for proper ignition coil output voltage with a J 26792 
spark tester:
 
|  -  | Clip the spark tester to engine ground. |  
  
|  -  | Connect one end of a spark plug wire to the spark tester; connect
the other end of the spark plug wire to the coil being tested. |  
  
|  -  | Connect one end of another spark plug wire to the other coil tower;
connect the other end of the spark plug wire to ground. |  
  
|  -  | Crank the engine while observing the spark tester; a crisp blue
spark should be observed. |  
  
|  -  | Repeat the above steps for each coil. |  
  
 
- If adequate spark is not present at all coils, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 5
   
 | 
5 
 | 
- Remove spark plugs and check for wet plugs, cracks, wear, improper
gap, burned electrodes, or heavy deposits. Refer to Spark Plug Visual Diagnosis.
 
Notice: Determine the cause of the oil or gas fouled spark plugs in order to
avoid damage to the new spark plugs.
  
- If a problem is found, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 6
   
 | 
6 
 | 
- Visually/Physically inspect secondary ignition components. Check
for the following conditions:
 
| •  | Ignition wires for cross firing. |  
  
| •  | Ignition wires arcing to ground. |  
  
| •  | Ignition wires for improper routing. |  
  
| •  | Ignition coils for cracks or carbon tracking. |  
  
|     | Important:: Spraying the secondary ignition wires and coils with a light mist of
water may help locate an intermittent problem. Ignition components will arc
to ground when a secondary component is faulty.
 |  
  
- If a problem is found, repair as necessary. Refer to On-Vehicle
Service in Ignition System .
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
      
 | 
Go to Step 7
      
 | 
7 
 | 
- Refer to Troubleshooting Procedures in Electrical Diagnosis to
check for an intermittent ignition system malfunction:
 
| •  | Intermittent CKP Sync signal or CKP 18X signal. |  
  
| •  | Intermittent ignition feed circuit or sensor ground circuit to
the crankshaft position sensor or the camshaft position sensor. |  
  
| •  |  Intermittent 3X reference signal. |  
  
| •  | Intermittent 18X reference signal. |  
  
| •  | Intermittent camshaft position sensor signal. |  
  
 
- If a problem is found, repair as necessary. Refer to Wiring Repair
in Electrical Diagnosis
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 8
   
 | 
8 
 | 
- Check fuel pressure. Refer to 
Fuel System Pressure Test 
.
 
- If a problem is found, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 9
   
 | 
9 
 | 
- Check engine mechanical for the following conditions:
 
| •  | Low compression. Refer to Engine Compression Test. |  
  
| •  | Sticking or leaking valves. Refer to Valve Train Diagnosis. |  
  
| •  | Worn camshaft lobe(s). Refer to Valve Train Diagnosis. |  
  
- If a problem is found, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 10
   
 | 
10 
 | 
- Check the intake and exhaust manifold(s) for casting flash.
 
- If a problem is found, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
   
 | 
Go to Step 11
   
 | 
11 
 | 
- Review all diagnostic procedures within this table.
 
- If all procedures have been completed and no malfunctions have
been found, review/inspect the following:
 
| •  | Visual/physical inspection. Go to Visual/Physical Checks
. |  
  
| •  | Freeze Frame data/Failure Records data. |  
  
| •  | All electrical connections within a suspected circuit and/or system.
Refer to Troubleshooting Procedures in Electrical Diagnosis. |  
  
- If a problem is found, repair as necessary.
 
 
Was a problem found? 
 | -- 
 | 
Go to Step 12
       
 | Review technical bulletins 
 | 
12 
 | Operate the vehicle
to duplicate conditions present when the original symptom was noted. 
Is symptom still present? 
 | -- 
 | 
Go to Step 3
       
 | System OK 
 |