Removal Procedure
Tools Required
J 34730 Fuel Pressure
Gauge
Caution: Provide proper ventilation when working with fuel in enclosed areas
where fuel vapors can collect. The lack of adequate ventilation may result
in personal injury.
Caution: Always wear safety goggles when working with fuel in order to protect
the eyes from fuel splash.
Notice: Do Not handle the fuel sender assembly by the fuel pipes. The amount
of leverage generated by handling the fuel pipes could damage the joints.
- Relieve the fuel system
fuel pressure. Refer to
Fuel Pressure Relief
.
- Drain the fuel tank (1) to at least 3/4 of a tank full. Refer
to
Fuel Tank Draining
.
Important: The modular fuel sender support assembly will spring-up when the locking
ring is moved.
- Remove the fuel sender
assembly. Refer to
Fuel Sender Assembly Replacement
.
Disassemble Procedure
- Note the position of the
fuel sender strainer (1) for installation.
- Support the reservoir with one hand and grasp the fuel sender
strainer with the other hand.
- Pull the external fuel
sender strainer off of the fuel pump.
- Inspect the fuel sender strainer. If the fuel sender strainer
is contaminated, the fuel tank should be cleaned.
- Discard the fuel sender strainer after inspection.
- Disassemble the electrical
connectors from the sensor assembly of the fuel pump and the cover assembly.
- Disassemble the fuel level sensor assembly.
Assemble Procedure
- Assemble the fuel level
sensor assembly.
- Assemble the electrical connectors to the fuel pump and the cover
assembly.
- Position the new fuel
sender strainer on the modular fuel sender and push on the outer edge of the
fuel sender strainer until the fuel sender strainer is fully seated.
Installation Procedure
- Reinstall the fuel sender
assembly. Refer to
Fuel Sender Assembly Replacement
.
- Add fuel to the fuel tank.
- Install the fuel tank filler pipe cap.
- Connect the negative battery cable. Refer to
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
in Cautions and
Notices.
- Reinstall the rear seat lower cushion. Refer to
Rear Seat Cushion Replacement
.
5.1. | Turn the ignition switch ON for 2 seconds. |
5.2. | Turn the ignition switch OFF for 10 seconds. |
5.3. | Turn the ignition switch ON. |
5.4. | Check for fuel leaks. |
- Reinstall the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
in Engine
Mechanical.
- Reinstall the compartment close out panel. Refer to
Compartment Close-Out Panel Replacement - Rear
in
Body Rear End.