Knocks Cold and Continues for 2 to 3 Minutes
|     •  | Engine flywheel contacting the splash shield. Reposition the splash
shield. | 
 
|     •  | Loose or broken crankshaft balancer or drive pulleys. Tighten
or replace as necessary. | 
 
|     •  | Excessive piston to bore clearance. Replace the piston. | 
 
|     •  | Cold engine knock usually disappears when the specific cylinder
secondary ignition circuit is grounded out. Cold engine piston knock which
disappears in 1.5 minutes should be considered acceptable. | 
 
Heavy Knock with Torque Applied
|     •  | Broken Balancer or pulley hub. Replace parts as necessary. | 
 
|     •  | Loose torque converter bolts. | 
 
|     •  | Accessory belts too tight or nicked. Replace and/or tension to
specifications as necessary. | 
 
|     •  | Excessive main bearing clearance. Replace as necessary. | 
 
|     •  | Excessive rod bearing clearance. Replace as necessary. | 
 
Light Knock Hot
|     •  | Detonation or spark knock. Check operation of EST or ESC.
Refer to Engine Controls. | 
 
|     •  | Loose torque converter bolts. | 
 
|     •  | Exhaust leak at the manifold. Tighten the bolts and/or replace
the gasket. | 
 
|     •  | Excessive rod bearing clearance. Replace bearings as necessary. | 
 
Knocks on Start-Up but Only Lasts a Few Seconds
The following conditions may produce engine knocks on initial start-up,
but only last a few seconds:
|     •  | Improper oil viscosity. | 
 
|        -  | Install proper oil viscosity for expected temperatures. | 
 
|     •  | Hydraulic lifter bleed down | 
 
|        -  | Clean, test and replace hydraulic lifter, as necessary. | 
 
|        -  | When the engine is off, some valves will open. Spring pressure
against the lifters will tend to bleed the lifter down. Repair the lifter
only if the problem is consistent. | 
 
|        -  | Engines operated for only short periods between start-ups may
have lifter noise that lasts for a few minutes. This is a normal condition. | 
 
|     •  | Excessive crankshaft end clearance; Replace the crankshaft thrust
bearing. | 
 
|     •  | Excessive front main bearing clearance; Replace the worn parts. | 
 
|     •  | Timing chain tensioner malfunction; Clean, inspect
and replace the timing chain tensioner, if required. | 
 
Knocks at Idle Hot
|     •  | Inspect the drive belt for wear. Check the tension and/or replace
as necessary. | 
 
|     •  | Inspect the A/C compressor or generator bearing. Replace or repair
as necessary. | 
 
|     •  | Inspect the valve train. Replace the parts as necessary. | 
 
|     •  | Inspect for improper oil viscosity. Install proper viscosity oil
for expected temperature. Refer to SECTION 0B for engine oil specifications. | 
 
|     •  | Inspect for excessive piston pin clearance. Replace the piston
and pin as necessary. | 
 
|     •  | Inspect the connecting rod alignment. Check and replace the rods
as necessary. | 
 
|     •  | Inspect for insufficient piston to bore clearance. Hone the bore
and fit the new piston. | 
 
|     •  | Inspect the crankshaft balancer for looseness. Torque and/or replace
the worn parts. | 
 
|     •  | Ensure that the piston pin is not offset to the wrong side. Install
the correct piston. |