Tools Required
J 39200  Digital Multimeter
Before disassembling the starter motor for repair, do the following
test:
- Connect a voltmeter J 39200 
from the starter motor terminal to the starter motor frame
(Ground), as shown.
 
- Connect the starter motor and an ammeter in series, from the positive
terminal of a fully charged 12 V battery.
 
- Connect a switch, in the Open position, from the S terminal of
the starter solenoid to the starter motor terminal.
 
Notice: Never operate the starter motor for more than 30 seconds at a time.
Allow it to cool for at least two minutes. Overheating, caused by too much
cranking, will damage the starter motor.
- Also, hold an RPM indicator to the end of the armature shaft, in order
to measure the speed.
 
- Close the switch.
 
- Compare the following measurements with the specifications.
 
| •  | The RPM (armature speed) | 
 
| •  | The current draw (Amps) | 
 
- It is not necessary to obtain the exact voltage as specified.
 
- If the voltage is slightly higher, the RPM will be slightly higher,
and the current (amps) will remain unchanged.
 
- If the exact voltage is desired, connect a carbon pile across
the battery to reduce the voltage to the specified value.
 
The test results indicate the following conditions:
|     •  | Rated current draw (amps), and rated no-load speed (RPM). | 
 
|          | This indicates the normal condition of the starter motor. | 
 
|     •  | Low, no load speed (RPM) and high current draw (amps). | 
 
|        -  | This could indicate too much friction, causing the armature to
drag. | 
 
|        -  | This can result from any of the following conditions: | 
 
|    •  | Tight, dirty, or worn bearings | 
 
|        -  | These conditions can be checked further on a growler, after disassembly. | 
 
|     •  | Failure to operate (no RPM), with high current draw (amps), indicates
the following possible conditions: | 
 
|        -  | A direct short to ground in the starter terminal or in the fields. | 
 
|        -  | Seized bearings (This should have been noted by turning the armature
by hand). | 
 
|     •  | Failure to operate (RPM), with no current draw (amps), indicates
the following conditions: | 
 
|        -  | An open field circuit. This can be checked after disassembly by
inspecting the internal connections and by tracing the circuit with a J 34142-B 
. | 
 
|        -  | An open circuit in the armature coils. | 
 
|        -  | Inspect the commutator for badly burned bars, after disassembly. | 
 
|        -  | Broken or weak brush springs | 
 
|        -  | High insulation between the commutator bars. | 
 
|        -  | Other causes which would prevent full contact between the brushes
and the commutator | 
 
|     •  | Low, no load speed (RPM) and low current draw (amps), indicates
a high internal resistance caused by the following conditions: | 
 
|        -  | Poor electrical connections | 
 
|        -  | Defective electrical leads | 
 
|        -  | Other causes listed under test result number 4 (above). | 
 
|     •  | High, no load speed (RPM) and high current draw (amps) indicating
shorted fields. | 
 
|          | Install a new field coil assembly, then check for improved performance. |