Accident With or Without Inflator Module Deployment - Component Inspections
Caution: Proper operation of the SIR sensing system requires that any repairs to the
vehicle structure return the vehicle structure to the original production configuration.
Not properly repairing the vehicle structure could cause non-deployment in a collision
or deployment for conditions less severe than intended.
After any collision, inspect the following components as indicated. If you detect any damage, replace the component. If you detect any damage to the mounting points or mounting hardware, repair or replace the mounting points and mounting hardware as needed.
| • | The I/P knee bolsters and mounting points --Inspect the knee bolsters
for bending, twisting, buckling, or any other type of damage. |
| • | The I/P brackets, braces, etc.-- Inspect for bending, twisting, buckling,
or any other type of damage. |
| • | The I/P cross car beam -- Inspect for bending, twisting, buckling,
or any other type of damage. |
| • | The I/P mounting points and brackets -- Inspect for bending, twisting,
buckling, or any other type of damage. |
| • | The seats and seat mounting points -- Inspect for bending, twisting,
buckling, or any other type of damage. |
Accident With Frontal Air Bag Deployment -- Component Replacement and
Inspections
After a collision involving air bag deployment, replace the following components. If you detect any damage to the mounting points or mounting hardware, repair or replace the mounting points and mounting hardware as needed.
| • | Inflatable restraint I/P module |
| • | Inflatable restraint steering wheel module |
| • | Inflatable restraint steering wheel module coil |
| • | Inflatable restraint sensing and diagnostic module (SDM) |
| • | Inflatable restraint front end discriminating sensors |
Perform additional inspections on the following components.
| • | Steering wheel module coil and the coil wiring pigtail -- Inspect
for melting, scorching, or other damage due to excessive heat. |
| • | Mounting points or mounting hardware for the I/P module, steering wheel
module, SDM, and inflatable restraint front end discriminating sensor -- Inspect
for any damage and repair or replace each component as needed. |
Sensor Replacement Guidelines
The SIR/side air bag sensor replacement policy requires replacing sensors in
the area of accident damage. The area of accident damage is defined as the portion
of the vehicle which is crushed, bent, or damaged due to a collision. An example
of this would be a moderate collision where the front of the vehicle impacts
a tree, if the vehicle has an SIR sensor mounted forward of the radiator, replace
the SIR sensor.
| • | Replace the sensor whether or not the air bags have deployed. |
| • | Replace the sensor even if the sensor appears to be undamaged. |
Sensor damage which is not visible, such as slight bending of the mounting bracket
or cuts in the wire insulation, can cause improper operation of the SIR/side
air bag sensing system. Do not try to determine whether the sensor is undamaged.
Replace the sensor. Also, if you follow a Diagnostic Trouble Code (DTC) table
and a malfunctioning sensor is indicated, replace the sensor.
