Thread Repair Specifications. Chevrolet Avalanche

For 1990-2009 cars only

Makes 🢒 Chevrolet 🢒 2008 🢒 Avalanche - 4WD 🢒 Engine 🢒 Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L 🢒 Thread Repair Specifications

Table 1:	Engine Block - Front/Rear Views
Table 2:	Engine Block - Left/Right Side Views
Table 3:	Engine Block - Top/Bottom Views
Table 4:	Cylinder Head - Top/End Views
Table 5:	Cylinder Head - Intake/Exhaust Side Views

Engine Block - Front/Rear Views

Engine Block - Front/Rear Views

Hole	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth - Maximum mm (in)	Tap Depth - Maximum mm (in)
J 42385-
1	M8 x 1.25	210	206	207	208	209	22.5 (0.885)	17.5 (0.688)
2	M10 x 1.5	215	211	212	213	214	27.5 (1.08)	22.0 (0.866)
3	M10 x 1.5	215	211	212	213	214	Thru	Thru
4	M8 x 1.25	210	206	207	208	209	Thru	Thru
5	M10 x 1.5	215	211	212	213	214	25.0 (0.984)	19.5 (0.767)
6	M10 x 1.5	215	211	212	213	214	32.5 (1.279)	25.0 (0.984)
7	M10 x 1.5	215	211	212	213	214	Thru	Thru
Bolt hole 6 is drilled and tapped for aluminum block applications only.

Engine Block - Left/Right Side Views

Engine Block - Left/Right Side Views

Hole	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth - Maximum mm (in)	Tap Depth - Maximum mm (in)
J 42385-
1	M8 x 1.25	210	206	207	208	209	22.5 (0.885)	17.5 (0.688)
2	M6 x 1.0	205	201	202	203	204	22.5 (0.885)	15.0 (0.688)
3	M8 x 1.25	210	206	207	208	209	28.5 (1.122)	23.0 (0.905)
4	M8 x 1.25	210	206	207	208	209	21.5 (0.846)	16.0 (0.629)
5	M10 x 1.25	215	211	212	213	214	29.0 (1.141)	23.0 (0.905)
6	M10 x 1.5	215	211	212	213	214	27.0 (1.062)	21.5 (0.846)
7	M16 x 1.5	N/A	N/A	N/A	N/A	N/A	N/A	N/A
8	M11 x 2.0	108	105	N/A	106	107	69.0 (2.72)	60.0 (2.36)
9	M28 x 1.25	N/A	N/A	N/A	N/A	N/A	N/A	N/A
Bolt hole 8 has a 30 mm (1.18 in) counterbore included in the 69.0 mm (2.72 in) drill depth. Use sleeve J 42385-315 with the drill and tap.

Engine Block - Top/Bottom Views

Engine Block - Top/Bottom Views

Hole

Thread Size

Insert

Drill

Counterbore Tool

Tap

Driver

Drill Depth - Maximum mm (in)

Tap Depth - Maximum mm (in)

J 42385-

M8 x 1.25

210

206

207

208

209

22.5 (0.885)

17.5 (0.688)

M10 x 1.5

215

211

212

213

214

42.5 (1.67)

37.0 (1.45)

M10 x 2.0

104

101

N/A

102

103

31.0 (1.22)

25.5 (1.0)

M10 x 2.0

104

101

N/A

102

103

53.5 (2.10)

44.0 (1.73)

M8 x 1.25

210

206

207

208

209

26.5 (1.043)

19.0 (0.748)

•	Bolt hole 2 has an 11.5 mm (0.452 in) counterbore included in the 42.5 mm (1.67 in) drill depth. Use sleeve J 42385-311 with the drill and tap.

•	Bolt hole 3 has a 1.5 mm (0.059 in) counterbore included in the 31.0 mm (1.22 in) drill depth. Use sleeve J 42385-316 with the drill and tap.

•	Bolt hole 4 has a 20.5 mm (0.807 in) counterbore included in the 53.5 mm (2.10 in) drill depth.

Cylinder Head - Top/End Views

Cylinder Head - Top/End Views

Hole	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth - Maximum mm (in)	Tap Depth - Maximum mm (in)
J 42385-
1	M8 x 1.25	210	206	207	208	209	26.5 (1.04)	19.0 (0.784)
2	M6 x 1.0	205	201	202	203	204	20.05 (0.789)	16.05 (0.632)
3	M10 x 1.5	215	211	212	213	214	28.0 (1.10)	20.0 (0.787)
4	M6 x 1.0	205	201	202	203	204	22.5 (0.885)	15.0 (0.688)

Cylinder Head - Intake/Exhaust Side Views

Cylinder Head - Intake/Exhaust Side Views

Hole	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth - Maximum mm (in)	Tap Depth - Maximum mm (in)
J 42385-
1	M6 x 1.0	205	201	202	203	204	Thru	Thru
2	M10 x 1.5	215	211	212	213	214	28.0 (1.10)	20.0 (0.787)
3	M8 x 1.25	210	206	207	208	209	21.0 (0.826)	16.0 (0.629)
4	M14 x 1.25	N/A	N/A	N/A	N/A	N/A	N/A	N/A
5	M12 x 1.5	N/A	N/A	N/A	N/A	N/A	N/A	N/A