GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2002 🢒 Cavalier 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Floor Air Outlet Replacement

Removal Procedure
  1. Remove the console. Refer to Front Floor Console Replacement in Instrument Panel, Gages and Console.
  2. Remove the closeout cover from the air outlet.
  3. Reposition the floor carpet aside in order to access the floor outlet duct connections.

    4. Object Number: 648691 Size: SH
  4. Remove the floor outlet ducts from the heater outlet cover.
  5. Remove the floor outlet ducts.

Installation Procedure

    Object Number: 648691 Size: SH
  1. Install the floor outlet ducts to the heater outlet cover.
  2. Install the floor outlet ducts over the stud and slide them into position.
  3. Position the carpet back into place.
  4. Install the closeout cover to the air outlet.
  5. Install the closeout cover bolts to the air outlet.

    6. Tighten
    Tighten the bolts to 2.3 N·m (20 lb in).

  6. Install the console. Refer to Front Floor Console Replacement in Instrument Panel, Gages and Console.