Engine

All Description and Operation

• Crankcase Ventilation System Description
• Drive Belt System Description
• Engine Component Description
• Lubrication Description

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views
• Engine Identification

Cleaning, Inspection, and Adjustment

• Camshaft Timing Chain and Sprocket Cleaning and Inspection
• Crankshaft Balancer Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Engine Mount Inspection
• Intake Manifold Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Oil Pump Drive Cleaning and Inspection
• Valve Lifter and Guide Cleaning and Inspection
• Valve Rocker Arm and Push Rod Cleaning and Inspection
• Water Crossover Cleaning and Inspection
• Water Pump Cleaning and Inspection

Diagnostic Procedures

• Base Engine Misfire with Abnormal Valve Train Noise
• Engine Compression Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Will Not Crank - Crankshaft Will Not Rotate

Disassembly, Overhaul, Repair, and Assembly

• Camshaft Bearing Installation
• Camshaft Bearing Removal
• Camshaft Removal
• Clutch Pilot Bearing Removal
• Crankshaft and Bearing Removal
• Crankshaft Rear Oil Seal Installation
• Crankshaft Rear Oil Seal Removal
• Cylinder Boring and Honing
• Cylinder Head Removal - Left Side
• Cylinder Head Removal - Right Side
• Draining Fluids and Oil Filter Removal
• Engine Block Plug Removal
• Engine Flywheel Removal
• Engine Front Cover Removal
• Exhaust Manifold Removal - Left Side
• Exhaust Manifold Removal - Right Side
• Intake Manifold Disassemble
• Oil Filter Adapter Installation
• Oil Filter Adapter Removal
• Oil Level Indicator and Tube Removal
• Oil Pan Removal
• Oil Pump Assemble
• Oil Pump Disassemble
• Oil Pump Drive Installation
• Oil Pump Drive Removal
• Oil Pump, Screen and Crankshaft Oil Deflector Installation
• Oil Pump, Screen and Crankshaft Oil Deflector Removal
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Removal
• Service Prior to Assembly
• Thread Repair
• Timing Chain and Sprocket Removal
• Valve Guide Reaming, and Valve and Seat Grinding
• Valve Lifter Installation
• Valve Lifter Removal
• Valve Rocker Arm and Push Rod Removal
• Valve Rocker Arm Cover Removal - Left Side
• Valve Rocker Arm Cover Removal - Right Side
• Water Crossover Removal
• Water Pump Removal

General Diagnostic Information

• Crankcase Ventilation System Inspection/Diagnosis
• Oil Consumption Diagnosis
• Oil Pressure Diagnosis and Testing

General Information

• Cleanliness and Care
• Replacing Engine Gaskets
• Separating Parts
• Tools and Equipment
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers

Removal, Installation, and Replacement

• Drive Belt Replacement
• Engine Oil Pressure Sensor and/or Switch Replacement
• Oil Level Indicator Tube Replacement
• Valve Rocker Arm Cover Replacement - Left Side
• Valve Rocker Arm Cover Replacement - Right Side