Steering Knuckle Replacement RWD
                    
Tools Required
|     •  | J 45851 
 Ball Joint Separator Protector Adapters | 
 
Removal Procedure
- Raise and support the vehicle. Refer to 
Lifting and Jacking the Vehicle
 .
 
- Remove the tire and wheel. Refer to 
Tire and Wheel Removal and Installation
 .
 
- Remove the wheel hub and bearing. Refer to 
Front Wheel Hub, Bearing, and Seal Replacement
 .
 
- Support the lower control arm with a suitable jack.
 
- Disconnect the outer tie rod from the knuckle. Refer to 
Rack and Pinion Outer Tie Rod End Replacement
 or 
Tie Rod Replacement
 .
 
- Remove the brake hose bracket retaining bolt from the knuckle.
 
- Remove the retaining nut and separate
the upper ball joint from the steering knuckle using the 
J 43631 
 and 
J 45851 
 .
 
- Remove the retaining nut and separate
the lower ball joint from the steering knuckle using the 
J 43631 
 and 
J 45851 
 .
 
- Remove the steering knuckle. 
 
Installation Procedure
- Clean all grease and contaminants from the tapered section and the threads of the upper ball joint, the lower ball joint, and the tie rod end.
 
- Clean and inspect the taper holes and the mounting surfaces of the steering knuckle. If any of the tapered holes are elongated, out of round, or damaged, the replace the steering knuckle.
 
- Install the steering knuckle.
 
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the lower ball joint to the steering knuckle and install the retaining nut.
 
Tighten
Tighten the retaining nut to 100 N·m (74 lb ft).
- Connect the upper ball joint to the steering knuckle and install the retaining nut.
 
Tighten
Tighten the retaining nut to 50 N·m (37 lb ft).
- Install the brake hose bracket retaining bolt to the knuckle.
 
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Connect the outer tie rod to the steering knuckle. Refer to 
Rack and Pinion Outer Tie Rod End Replacement
 or 
Tie Rod Replacement
 .
 
- Install the wheel hub and bearing. Refer to 
Front Wheel Hub, Bearing, and Seal Replacement
 .
 
- Install the tire and wheel. Refer to 
Tire and Wheel Removal and Installation
 . 
 
- Remove the safety stands.
 
- Lower the vehicle .
 
                            Steering Knuckle Replacement 4WD
                    
Tools Required
|     •  | J 45851 
 Ball Joint Separator Protector Adapters | 
 
Removal Procedure
- Raise and support the vehicle. Refer to 
Lifting and Jacking the Vehicle
 .
 
- Remove the tire and wheel. Refer to 
Tire and Wheel Removal and Installation
 .
 
- Remove the wheel hub and bearing assembly. Refer to 
Front Wheel Hub, Bearing, and Seal Replacement
 .
 
- Support the lower control arm with a suitable jack.
 
- Disconnect the outer tie rod to the steering knuckle. Refer to 
Tie Rod Replacement
 .
 
- Remove the brake hose bracket retaining bolt from the steering knuckle.
 
- Remove the upper control arm retaining nut and separate the upper ball joint from the steering knuckle using
the 
J-42188-B 
 .
 
- Remove the lower control arm retaining
nut. Separate the lower ball joint from the steering knuckle using the 
J 43631 
 and 
J 45851 
 .
 
- Remove the steering knuckle. 
 
Installation Procedure
- Clean all grease and contaminants from the tapered section and the threads of the upper ball joint, the lower ball joint, and the tie rod end.
 
- Clean and inspect the taper holes and the mounting surfaces of the steering knuckle. If any of the tapered holes are elongated, out of round, or damaged, replace the steering knuckle.
 
- Install the steering knuckle.
 
Notice: Refer to Fastener Notice in the Preface section.
- Connect the lower ball joint to the steering knuckle and install the retaining nut.
 
Tighten
Tighten the lower control arm retaining nut to 100 N·m (74 lb ft).
- Connect the upper ball joint to the steering knuckle and install the retaining nut.
 
Tighten
Tighten the upper control arm retaining nut to 50 N·m (37 lb ft).
- Install the brake hose and the bracket retaining bolt to the steering knuckle
 
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Connect the outer tie rod to the steering knuckle. Refer to 
Tie Rod Replacement
 .
 
- Install the wheel hub and bearing assembly. Refer to 
Front Wheel Hub, Bearing, and Seal Replacement
 .
 
- Install the tire and wheel. Refer to 
Tire and Wheel Removal and Installation
 .
 
- Remove the lower control arm support.
 
- Lower the vehicle .
 
- Align the vehicle. Refer to 
Wheel Alignment Measurement
 .