Cause 
 | Correction 
 | 
DEFINITION: Loss of the transfer case drive torque during deceleration, acceleration or under load. 
Review the 
Symptoms - Transfer Case 
 and perform the necessary inspections. 
 | 
Shift linkage worn 
 | Inspect the shift linkage for correct adjustment
 or for being worn. Refer to 
Transfer Case Control Lever Replacement 
 and 
Transfer Case Control Rod Replacement 
. 
 | 
Melted high/low range shift fork pads 
 | Replace the high/low range shift fork pads or other damaged components. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - NVG 261-NP2 Unit Repair. 
 | 
Faulty high/low range shift fork 
 | 
- Inspect the high/low range shift fork for being damaged. Refer
 to 
Transfer Case Cleaning and Inspection 
 in
Transfer Case - NVG 261-NP2 Unit Repair.
 
- Replace the shift fork if faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - NVG 261-NP2
 Unit Repair.
 
 
 | 
Faulty high speed teeth on the range sleeve 
 | 
- Inspect for the following conditions:
 
| •  | The input gear high speed engagement teeth for wear or damage |  
  
| •  | The engagement teeth on the range sleeve for wear or damage |  
  
- Replace the range sleeve if the teeth are faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - NVG 261-NP2
 Unit Repair.
 
- Replace the input shaft if the input gear engagement teeth
are faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
in Transfer Case - NVG 261-NP2 Unit Repair.
 
 
 | 
High/low range shift fork 
 | 
- Inspect the high/low range shift fork for being faulty.
 
- Inspect the range fork shaft for wear.
 
Refer 
to 
Transfer Case Cleaning and Inspection 
 in Transfer
 Case - NVG 261-NP2 Unit Repair. 
- Replace the high/low range shift fork if faulty. Refer to 
Transfer Case Assemble 
 in Transfer Case -
NVG 261-NP2 Unit Repair.
 
 
 | 
High/low planetary carrier 
 | 
- Inspect the high/low planetary carrier for the following conditions: 
 
| •  | Low speed engagement teeth worn or damaged |  
  
| •  | Cracked carrier housing |  
  
| •  | Pinion gear bushings worn or out of position |  
  
| •  | Pinion gears broken or damaged teeth |  
  
-  Replace the high/low planetary carrier if any of the above conditions
 are found. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - NVG 261-NP2 Unit Repair.
 
 
 | 
2/4 Wheel drive synchronizer gear  
 | 
- Inspect the 2/4 wheel drive synchronizer gear for worn
 engagement teeth. 
 
- Replace the synchronizer gear if faulty. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case -
 NVG 261-NP2 Unit Repair.
 
 
 |