Cause 
 | Action 
 | 
DEFINITION: A rattle noise coming from the clutch components with the clutch
disengaged or engaged. 
Review the 
Symptoms - Clutch 
 and perform
the necessary inspections. 
 | 
Idle rattle clutch engaged 
 | Replace the clutch disc, due to faulty damper springs, except 6.6L engine. Refer
to 
Clutch Assembly Replacement 
 . 
 | 
Clutch is improperly installed 
 | Remove the clutch and install it correctly. Refer to 
Clutch Assembly Replacement 
 . 
 | 
Clutch disc damper worn or damaged 
 | 
- Inspect the clutch disc for a broken or worn damper, except 6.6L.
 
- Replace the clutch assembly. Refer to 
Clutch Assembly Replacement 
 .
 
 
 | 
Dual mass flywheel, 6.6L engine only 
 | 
- Inspect the dual mass flywheel for failure. Refer to 
Engine Flywheel Replacement 
 in Engine Mechanical - 6.6L.
 
- Replace the dual mass flywheel if it is faulty. Refer to 
Engine Flywheel Replacement 
 in Engine Mechanical - 6.6L.
 
 
 | 
Clutch disc splines and input shaft splines worn 
 | 
- Inspect the clutch disc hub to input shaft splines for excessive clearance.
 
- Replace the clutch assembly if the clutch splines are worn. Refer to 
Clutch Assembly Replacement 
 .
 
- Replace the input shaft. Refer to 
Transmission Disassemble 
 in Manual Transmission - NV 3500 Unit Repair
or 
Transmission Disassemble 
 in Manual Transmission -
NV 4500 Unit Repair or 
Transmission Disassemble 
 in Manual Transmission - ZF S6-650 Unit Repair.
 
 
 |