Positive Crankcase Ventilation Valve Replacement Driver Side

Important: After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.

1. Loosen the charged air cooler inlet duct connector to turbocharger clamp (1).

Important: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.

2. Remove the charged air cooler inlet duct connector (4) from the turbocharger.



3. Remove the positive crankcase ventilation (PCV) cover screws.
4. Remove the PCV cover, diaphragm, and spring.
5. Clean and inspect the cover, diaphragm, and spring.
6. Discard the diaphragm if damage is found.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the spring, diaphragm, and cover.
2. Install the PCV cover screws.

Tighten
Tighten the screws to 4 N·m (35 lb in).




3. Remove the tape from the turbocharger openings.

Important: Lubricate the end of the duct prior to installation.

4. Install the charged air cooler inlet duct connector (4) to the turbocharger.
5. Tighten the charged air cooler inlet duct connector to turbocharger clamp (1).

Tighten
Tighten the clamp to 6 N·m (53 lb in).

Positive Crankcase Ventilation Valve Replacement Passenger Side

1. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
2. Using a pick or a small flat-bladed screw driver, remove and discard the quick connect fitting clip from the charged air cooler outlet duct.
3. Remove the charged air cooler outlet duct from the intake.



4. Remove the fuel filter bracket bolts.
5. Position the fuel filter assembly out of the way.



6. Remove the positive crankcase ventilation (PCV) cover screws.
7. Remove the PCV cover, diaphragm, and spring.
8. Clean and inspect the cover, diaphragm and spring.
9. Discard the diaphragm if damage is found.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the spring, diaphragm and cover.
2. Install the PCV cover screws.

Tighten
Tighten the screws to 4 N·m (35 lb in).




3. Position the fuel filter assembly to the engine.
4. Install the fuel filter bracket bolts.

Tighten
Tighten the bolts to 21 N·m (15 lb ft).




5. Install a NEW quick connect fitting clip to the charged air cooler duct.
6. Install the charged air cooler outlet duct to the intake.
7. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .