Fuel Level Sensor Replacement 1500 Series
                    
Removal Procedure
- Remove the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement
.
 
- Using a small pick like tool, push in the retainer (1) in order to disengage
the electrical connector.
 
- Remove the fuel level sensor electrical connector from the module cover.
 
- Push the level sensor locking tangs (2) in towards the inside of the module
bucket.
 
- Slide the fuel level sensor up.
 
- Remove the fuel level sensor from the module.
 
Installation Procedure
- Install the fuel level sensor to the module.
 
- Position and slide the fuel level sensor
down.
 
- Ensure that the level sensor tangs (2) are engaged at
the bucket.
 
- Install the fuel level sensor electrical connector to the module cover.
 
- Ensure that the retainer (1) engaged the module cover.
 
- Install the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement
.
 
                            Fuel Level Sensor Replacement 1500 Series w/E85
                    
Removal Procedure
- Remove the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement
 .
 
- Disengage the retainers and slide the fuel level sensor up.
 
- Remove the fuel level sensor from the module.
 
- Disconnect the fuel level sensor electrical connectors (1).
 
Installation Procedure
- Connect the fuel level sensor electrical connectors (1).
 
- Install the fuel level sensor to the module.
 
- Position and slide the fuel level sensor down until the retainers engage the sensor.
 
- Install the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement
 .
 
                            Fuel Level Sensor Replacement 2500 - 98.4L (26 gal) Tank - Front
                    
Removal Procedure
- Remove the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement 
.
 
- Disconnect the fuel level sensor electrical connector (1) from under the
module cover. 
 
- Release the fuel level sensor retaining clip (1).
 
- Slide the fuel level sensor down off of the bucket.
 
Installation Procedure
- Slide the fuel level sensor up onto the bucket until
the sensor engages the retaining tab (1).
 
- Connect the fuel level sensor electrical connector
(1) under the module cover. 
 
- Install the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement.
 
                            Fuel Level Sensor Replacement 2500 - 43.5L (11.5 gal) Tank - Rear
                    
Removal Procedure
- Remove the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement.
 
- Disconnect the fuel level sensor electrical connector (3) from under the
module cover. 
 
- Release the level sensor retaining clip (1).
 
- Slide the fuel level sensor (2) down off the bucket.
 
Installation Procedure
- Slide the fuel level sensor (2) up onto the bucket
until the sensor engages the retaining tab (1).
 
- Connect the fuel level sensor electrical connector (3) under the module
cover. 
 
- Install the fuel tank module. Refer to 
Fuel Tank Fuel Pump Module Replacement.