Battery is Undercharged or Overcharged (DIC-Low or High Voltage warning
message)
Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION: The LOW VOLTAGE or
HIGH VOLTAGE message is displayed across the driver information center.
|
1
| Were you sent here from the Charging System Check?
| --
|
Go to Step 2
| Go to
Charging System Check
|
2
|
- Recharge the battery if necessary. Refer to
Battery Charging
.
- Load test the battery.
Does the battery pass the load test?
| --
|
Go to Step 4
|
Go to Step 3
|
3
| Replace the battery.
Refer to
Battery Replacement
.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
4
|
- Start the engine and allow it to idle in park.
- Load the electrical system by turning on the highbeam headlamps
and the heater blower to high.
- Connect a DMM to the vehicle battery and measure the voltage.
Is the voltage within specified values?
| 13.5-15.0 V
| Go to
Charging System Check
|
Go to Step 5
|
5
|
- Connect the red alligator clip of the J 41450-B
CS Generator Electronic Tester to the generator output terminal.
- Connect the black alligator clip to the generator housing.
- The green POWER lamp of the tester should light and remain lighted
while the tester is being used.
Does the green POWER lamp of the tester light?
| --
|
Go to Step 6
|
Go to Step 7
|
6
|
- With the alligator clips connected.
- Disconnect the generator four way connector.
- Locate the matching four way connector of the J 41450-B
and connect it to the generator.
Does the red DIAGNOSTIC lamp of the tester light?
| --
|
Go to Step 8
|
Go to Step 30
|
7
| Repair the open
in the generator output circuit or the battery ground circuit.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
8
|
- Prior to connecting a carbon pile load tester, make sure that
the load dial is completely turned to the off position.
- Connect the leads of the carbon pile to the vehicle battery.
- Connect an inductive ammeter to the generator output circuit.
- Start the engine and allow it to idle.
Does the red DIAGNOSTIC lamp of the tester light?
| --
|
Go to Step 30
|
Go to Step 9
|
9
| Increase the engine
speed to 2500 RPM.
Does the red DIAGNOSTIC lamp of the tester light?
| --
|
Go to Step 30
|
Go to Step 10
|
10
|
- Maintain the engine speed at 2500 RPM
- Turn on the load of the carbon pile tester.
- Using caution not to load the battery beyond manufacturers load
test values, increase the load while monitoring generator output current.
As the load is increased, is the generator capable of producing the
amount of load test current specified in generator usage?
Refer to
Generator Usage
.
| --
|
Go to Step 11
|
Go to Step 12
|
11
| With the engine speed at 2500 RPM and the generator operating at load
test value, is the red DIAGNOSTIC lamp of the tester lighted?
| --
|
Go to Step 30
|
Go to Step 12
|
12
|
- Maintain the engine speed at 2500 RPM and continue to operate
the generator at the load test value.
- Using a DMM measure the voltage from the generator output terminal
to the battery positive terminal.
Is the voltage under the specified value?
| 0.5 V
|
Go to Step 13
|
Go to Step
14
|
13
|
- Maintain the engine speed at 2500 RPM and continue to operate
the generator at the load test value.
- Using a DMM measure the voltage from the generator housing to
the battery negative terminal.
Is the voltage under the specified value?
| 0.5 V
|
Go to Step 16
|
Go to Step
15
|
14
|
- Turn off the engine.
- Disconnect the battery negative terminal.
- Inspect the circuit between the battery positive terminal and
the generator output terminal for high resistance.
- Disassemble and clean or replace the terminals and wire in this
circuit as necessary.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
15
|
- Turn off the engine.
- Inspect the circuit between the negative battery terminal and
the generator housing for high resistance.
- Disassemble and clean or replace the terminals and wire in this
circuit as necessary.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
16
|
- Turn the ignition switch to the off position.
- Disconnect the negative battery terminal.
- Disconnect the circuit 2 from the starter terminal.
- Using a DMM measure the resistance of this circuit from the generator
four wire connector terminal D to the starter connector terminal.
Is the resistance within specified values?
| 0-2 ohms
|
Go to Step 18
|
Go to Step 17
|
17
| Repair
the open in circuit 2 between the starter terminal and the generator connector.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
18
|
- Disconnect the powertrain control module connector C2.
- Connect a DMM between the powertrain control module connector
C2 terminal 52 and the generator four wire connector terminal C.
- Measure the resistance of circuit 23.
Is the resistance within specified values?
| 0-2 ohms
|
Go to Step 19
|
Go to Step 24
|
19
| With the
powertrain control module connector C2 and the generator four wire connector
disconnected, measure the resistance to ground of circuit 23.
Is circuit 23 shorted to ground?
| --
|
Go to Step
20
|
Go to Step
25
|
20
| With the powertrain control module connector C2 and the
generator four wire connector disconnected, measure circuit 23 for a short
to voltage.
Is circuit 23 shorted to voltage?
| --
|
Go to Step
26
|
Go to Step
21
|
21
|
- Disconnect the powertrain control module connector C2.
- Connect a DMM between the powertrain control module connector
C2 terminal 15 and the generator four wire connector terminal B.
- Measure the resistance of circuit 225.
Is the resistance within specified values?
| --
|
Go to Step 22
|
Go to Step
27
|
22
| With the powertrain control module connector C2 and the
generator four wire connector disconnected, measure the resistance to ground
of circuit 225.
Is circuit 225 shorted to ground?
| --
|
Go to Step
23
|
Go to Step
28
|
23
| With the powertrain control module connector C2 and the
generator four wire connector disconnected, measure circuit 225 for a short
to voltage.
Is circuit 225 shorted to voltage?
| --
|
Go to Step
29
| Go to
Charging System Check
|
24
| Repair the open in circuit 23.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
25
| Repair the short to ground in circuit 23.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
26
| Repair the short to voltage in circuit 23.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
27
| Repair the open in circuit 225.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
28
| Repair the short to ground in circuit 225.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
29
| Repair the short to voltage in circuit 225.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|
30
|
- Disconnect the powertrain control module connector C2, and the
generator four wire connector.
- Turn the ignition switch to the on position.
- Measure circuit 225 for a short to voltage.
Is circuit 225 shorted to voltage?
| --
|
Go to Step
31
|
Go to Step
32
|
31
| Repair the short to voltage in circuit 225.
Is the repair complete?
| --
|
Go to Step
32
| --
|
32
| Replace or repair the generator. Refer to
Generator Replacement
.
Is the repair complete?
| --
| Go to
Charging System Check
| --
|