Checks
| Causes
|
Differential Assembly (232)
|
| • | Inspect for worn or damaged Side Gear Thrust Washer or Pinion Gear Thrust Washer. |
| • | Inspect for loose or worn Side Gear Axle Splines. |
| • | Inspect for damaged or worn Side Gear. |
| • | Inspect for worn or damaged Final Drive Inner and Outer Washers (584). |
| • | Inspect for loose, damaged or worn Front Differential Carrier Thrust Bearings, (228, 231, 233). |
| • | Inspect for broken, worn or disengaged Final Drive Pinion Pin Retainer (581). |
| • | Inspect for damaged or worn Pinion Gears. |
|
Drive Link Assembly (225)
|
| • | Inspect for worn, loose or damaged links. |
| • | Inspect for broken, worn or loose Drive Link Lube Scoop (60). |
|
Drive Sprocket Assembly (224)
|
| • | Inspect for improper Drive Sprocket (224) tooth surface finish. |
| • | Inspect for broken or damaged Drive Sprocket (224) teeth. |
| • | Inspect for worn or damaged Drive Sprocket Thrust Bearings (223, 556). |
| • | Inspect for worn or damaged Output Carrier Transfer Drive Gear Hub Assembly splines (222). |
| • | Inspect for loose, worn or damaged Output Carrier Transfer Drive Gear Hub Assembly bushing. |
|
Driven Sprocket Assembly (229)
|
| • | Inspect for worn, binding or damaged Driven Sprocket Bearing Assembly (228). |
| • | Inspect for worn or damaged Driven Sprocket Ball Bearing Assembly. |
| • | Inspect for improper Driven Sprocket (229) tooth surface finish. |
| • | Inspect for broken or damaged Driven Sprocket (229) teeth. |
|
Input Carrier Assembly (570)
|
| • | Inspect for pitted/spalled Pinion Gear teeth. |
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings. |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings. |
| • | Inspect for loose or broken Hub and Ring Gear. |
| • | Inspect for loose or broken Output Internal Gear Retainer. |
| • | Inspect for loose or worn Sun Gear Thrust Bearings (569, 572). |
|
Output Carrier Assembly (574)
|
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings. |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings. |
| • | Inspect for loose Hub and Ring Gear. |
|
Output Sun Gear Assembly (555)
|
| • | Inspect for worn or damaged Output Sun Gear Thrust Bearing (556). |
| • | Inspect for loose, worn or damaged Output Sun Gear bushing. |
| • | Inspect for worn or damaged Output Sun Gear teeth. |
|
Reaction Carrier Assembly (567)
|
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings. |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings. |
| • | Inspect for loose hub and Ring Gear. |
| • | Inspect for worn or damaged Reaction Carrier Thrust Bearings (565). |
|
Reaction Sun Gear Assembly (566)
| Inspect for loose, worn or damaged Reaction Sun Gear Assembly bushing.
|
Fluid Pump Assembly (201)
|
- Inspect for proper fluid level.
- Inspect for leaking Pump Fluid Outlet Seal Assembly (24) or Filter Seal.
|
3-5-Reverse Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance. |
| • | Inspect for stripped or sheared Clutch Plate Splines (508-510). |
| • | Inspect for loose or worn Backing Plate Retainer (511). |
| • | Inspect for loose Speed Sensor Reluctor Wheel (501) or Retainer (500). |
|
4-5-6 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance. |
| • | Inspect for stripped or sheared Clutch Plate Splines (425-428). |
| • | Inspect for loose or worn Clutch Dam Retainer (524). |
| • | Inspect for loose or worn 3-5-Reverse/4-5-6 Clutch Housing Bushing. |
|
1-2-3-4 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance. |
| • | Inspect for stripped or sheared Clutch Plate Splines (557-559). |
| • | Inspect for loose or worn Clutch Spring Retainer (561). |
|
Low and Reverse Clutch Assembly (OWC) (543)
|
| • | Inspect for stripped or sheared Low and Reverse Clutch Assembly (543) splines. |
| • | Inspect for non-rotating Low and Reverse Clutch Assembly (543). |
|
Low and Reverse Clutch
|
| • | Inspect for inadequate Clutch Plate Clearance. |
| • | Inspect for stripped or sheared Clutch Plate Splines (545-547). |
| • | Inspect for loose or worn Clutch Spring Retainer (548). |
|
2-6 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance. |
| • | Inspect for stripped or sheared Clutch Plate Splines (540-542). |
| • | Inspect for loose or worn Clutch Spring Retainer (537). |
|
Case Assembly (50)
|
| • | Inspect for loose or broken Transmission Mount Bolts. |
| • | Inspect for loose Torque Converter and Differential Housing Bolts (26). |
| • | Inspect for loose, worn or damaged differential bushing. |
| • | Inspect for loose or broken Input Shaft Support Bolts (57). |
| • | Inspect for loose or broken Front Differential Carrier Baffle Bolts (61). |
| • | Inspect for stripped or sheared splines. |
| • | Inspect for loose, worn or damaged bushing. |
|
Torque Converter Housing Assembly (208)
|
| • | Inspect for loose or broken Front Differential Ring Gear Retainer (206). |
| • | Inspect for loose, worn or damaged differential bushing. |
| • | Inspect for loose or broken Pinion Gear Shaft Retainer Pin. |
| • | Inspect for loose or broken Front Differential Carrier Baffle Bolts (204). |
| • | Inspect for loose or broken Fluid Pump Bolts (200). |
| • | Inspect for loose Torque Converter and Differential Housing Bolts (26). |
| • | Inspect for loose, worn or damaged bushing. |
|
Control Valve Body Cover Assembly (2)
| Inspect for loose, missing or broken Valve Body Cover Bolts (1).
|
Torque Converter (28)
|
| • | Inspect for improper alignment of Torque Converter to the Crankshaft. |
| • | Inspect for ballooning of the Torque Converter. |
|
Differential Carrier Assembly (232)
|
| • | Inspect for worn or damaged Differential Carrier (582). |
| • | Inspect for worn or damaged Pinion Pins (583). |
| • | Inspect for broken, worn or damaged Differential Sun Gear Bearing (231) or Driven Sprocket Bearing (228). |
| • | Inspect for worn or damaged Differential Side Gear teeth, Final Drive Pinion Gear (586) teeth or Final Drive Sun Gear (230) teeth. |
| • | Inspect for worn or damaged Differential Side Gear Thrust Washers or Final Drive Inner and Outer Washers (584). |
| • | Inspect for worn or damaged Final Drive Rollers (585). |
| • | Inspect for broken or damaged Differential Pinion Gear Shaft Retainer. |
|
