Tools Required
This procedure should only be used when a DTC has directed you to or
one of the following repairs has been performed:
|     •  | The CKP sensor has been replaced. | 
 
|     •  | The engine has been replaced. | 
 
|     •  | The front engine cover has been replaced. | 
 
|     •  | The PCM and the Injection pump have been replaced. | 
 
The PCM has the ability to perform a TDC Offset learn when one is not
present or has been cleared. This procedure allows the PCM to be updated with
            the correct TDC offset for the vehicle.
Important: The TDC Offset specification is only to be used after the Clear and
Learn procedure has been performed.
TDC Offset Specification
All of the TDC Offset applications range from -0.25 to -0.75.
Clearing and Learning TDC Offset
- One of the above repairs has been performed. If not, do not continue.
Refer to On Vehicle Service for the repair that was performed.
 
- Install the scan tool.
 
- Start the engine.
 
- Operate the vehicle until the engine coolant temperature is more
than 77°C (170°F).
 
- Clear all of the DTC codes.
 
- Turn ON the Ignition with the engine OFF.
 
- Hold the accelerator pedal in the wide open throttle position
for a minimum of 45 seconds (this step prepares the PCM to activate
   the offset          learn (internal).
 
- Turn OFF the ignition for 30 seconds. In this step, the
PCM is being powered down.
 
- Start the engine.
 
- Verify in the scan tool that ECT is more than 77°C (170°F).
If not, operate the vehicle until the desired ECT is achieved. The vehicle
            can be driven or the throttle can be depressed until the correct
   coolant         temperature  is achieved.
 
- As soon as the ECT is more than 77°C (170°F) and the engine
speed is below 1500 RPMs, the PCM automatically learns a new      
      offset.
 
- A new offset will over write the previous one. The TDC Offset
should be between -0.25  and -0.75. If the TDC Offset is within the specified
            value, the procedure is complete. Otherwise, continue to the next
   step, adjusting      the injection pump.
 
- Turn OFF the engine.
 
- Loosen injection pump flange nuts using the J 41711 
injection pump wrench.
 
- Slightly (1 mm equals 2 degrees) rotate the injection pump.
Use the J 29872-A 
injection
      pump    adjustment tool to  rotate injection pump, and tighten injection
     pump    flange    nuts.
 
Rotate pump toward driver side. A  positive (+) number, rotate toward
passenger side (1 mm equals 2 degrees) in order to achieve a negative
            (-) number.
Important: If you are unable to set the correct TDC Offset, check the following
conditions:
|    •  | The engine coolant temperature (ECT) is more than 77°C (170°F). | 
 
|    •  | All PCM and injection timing stepper motor connections are secure. | 
 
|    •  | The Techline terminal/equipment is for the latest software version. | 
 
|    •  | The base installation of the injection pump is correct--The
injection pump ESO solenoid should be approximately straight up and down. | 
 
|    •  | If all checks have been performed, the injection pump may be malfunctioning.
However, this is an extremely unlikely failure. | 
 
- Repeat steps 3 through 11 until correct TDC Offset has been achieved.
Its possible that the injection pump may be adjusted multiple times until
            the specified value is achieved.