- Clean the exhaust manifolds
in solvent.
 
Caution: Wear safety glasses in order to avoid eye damage.
- Dry the
components with compressed air.
 
- Inspect the exhaust manifolds for the following:
 
| •  | Damage to the gasket sealing surfaces | 
 
| •  | Damaged exhaust gas recirculation (EGR) pipe mounting studs (if
applicable) | 
 
| •  | Damage to the exhaust manifold studs | 
 
| •  | Broken or damaged heat shields | 
 
| •  | Cracks in the exhaust manifold | 
 
| •  | Restrictions within the exhaust passages | 
 
- Measure the alignment
or surface flatness of the exhaust manifold flanges, using a straight edge
and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.01 in).
 
- If the surface flatness is not within specifications, the exhaust
manifold is warped and must be replaced.