Step  | Action  | Yes  | No  | ||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
DEFINITION: The cooling system is loosing coolant either internally or externally.  | |||||||||||||||||||||||||
1  | Were you sent here from Symptoms or another diagnostic table?  | Go to Step 2  | |||||||||||||||||||||||
2  | Repair any present DTCs. Refer to Diagnostic Starting Point - Engine Cooling . Is the action complete?  | Go to Step 3  | --  | ||||||||||||||||||||||
3  | Inspect the coolant level. Is the coolant at the proper level?  | Go to Step 6  | Go to Step 4  | ||||||||||||||||||||||
4  | Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling . Is the action complete?  | Go to Step 5  | --  | ||||||||||||||||||||||
5  | If the engine is suspected to have a coolant leak into the cylinder, the coolant can hydraulically lock the cylinder. Does the engine crankshaft rotate?  | Go to Step 6  | Go to Step 28  | ||||||||||||||||||||||
6  | Engine overheating can cause a loss of coolant. Is the engine overheating?  | Go to Step 29  | Go to Step 7  | ||||||||||||||||||||||
7  | Extended engine operation with a low coolant level can cause engine internal component failure. Is the engine knocking?  | Go to Step 31  | Go to Step 8  | ||||||||||||||||||||||
8  | 
 Is a heavy white smoke present from the exhaust pipe?  | Go to Step 9  | Go to Step 10  | ||||||||||||||||||||||
9  | Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust. Condensation in the exhaust system can cause an odorless white smoke during engine warm up. Does the white smoke have a burning coolant type odor?  | Go to Step 30  | Go to Step 10  | ||||||||||||||||||||||
10  | With the engine idling, inspect the coolant recovery system. Does the coolant recovery system discharge coolant while the engine is idling?  | Go to Step 15  | Go to Step 11  | ||||||||||||||||||||||
11  | Visually inspect the hoses, pipes and hose clamps at the following locations: 
 
 
 
 
 Are any of the hoses, clamps or pipes leaking?  | Go to Step 21  | Go to Step 12  | ||||||||||||||||||||||
12  | Visually inspect the following components: 
 
 
 
 
 
 
 
 
 
 
 Are any of the listed components leaking?  | Go to Step 21  | Go to Step 13  | ||||||||||||||||||||||
13  | 
 Are any leaks present?  | Go to Step 21  | Go to Step 14  | ||||||||||||||||||||||
14  | Pressure test the coolant pressure cap. Refer to Pressure Cap Testing . Does the coolant pressure cap hold pressure?  | Go to Step 16  | Go to Step 22  | ||||||||||||||||||||||
15  | Pressure test the coolant pressure cap. Refer to Pressure Cap Testing . Does the coolant pressure cap hold pressure?  | Go to Step 32  | Go to Step 22  | ||||||||||||||||||||||
16  | Inspect for the following conditions: 
 
 
 Is coolant present?  | Go to Step 23  | Go to Step 17  | ||||||||||||||||||||||
17  | If equipped with auxiliary heating, inspect for the following: 
 
 
 Is coolant present?  | Go to Step 24  | Go to Step 18  | ||||||||||||||||||||||
18  | Inspect the underside of the oil fill cap for a gray/white milky substance. Is there a milky substance under the oil fill cap?  | Go to Step 19  | Go to Step 20  | ||||||||||||||||||||||
19  | Inspect the engine oil fluid level indicator for a gray/white milky substance. Is there a milky substance on the engine oil fluid level indicator?  | Go to Step 30  | Go to Step 20  | ||||||||||||||||||||||
20  | Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance. Is there a milky substance on the automatic transmission fluid level indicator?  | Go to Step 25  | Go to Step 33  | ||||||||||||||||||||||
21  | Repair or replace the leaking component. Refer to the appropriate repair. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
22  | Replace the coolant pressure cap. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
23  | Replace the heater core. Refer to Heater Core Replacement in Heating, Ventilation and Air Conditioning. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
24  | Replace the auxiliary heater core. Refer to Auxiliary Heater Core Replacement in Heating, Ventilation and Air Conditioning. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
25  | 
 Is coolant present in the transmission oil cooler?  | Go to Step 26  | Go to Step 27  | ||||||||||||||||||||||
26  | 
 Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
27  | Install the cooler lines to the radiator. Is the action complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
28  | Repair the engine no crank condition. Refer to Engine Will Not Crank - Crankshaft Will Not Rotate in Engine Mechanical - 8.1L or Engine Will Not Crank - Crankshaft Will Not Rotate in Engine Mechanical - 6.6L. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
29  | Repair the engine overheating condition. Refer to Engine Overheating . Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
30  | Repair the engine internal coolant leak. Refer to Coolant in Combustion Chamber in Engine Mechanical - 6.6L or Coolant in Combustion Chamber in Engine Mechanical - 8.1L. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
31  | Repair the engine knock. Refer to Lower Engine Noise, Regardless of Engine Speed in Engine Mechanical - 6.6L or Lower Engine Noise, Regardless of Engine Speed in Engine Mechanical - 8.1L. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
32  | Repair the combustion pressure in the cooling system problem. Refer to Cylinder Leakage Test in Engine Mechanical - 8.1L or Cylinder Leakage Test in Engine Mechanical - 6.6L. Is the repair complete?  | Go to Step 33  | --  | ||||||||||||||||||||||
33  | Operate the system in order to verify the repair. Did you find and correct the condition?  | System OK  | Go to Step 2  | ||||||||||||||||||||||