Step  | Action  | Yes  | No  | ||||
|---|---|---|---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics  | |||||||
1  | Did you perform the Diagnostic System Check - Vehicle?  | Go to Step 2  | |||||
2  | Turn the ignition switch to the START position. Does the engine crank?  | Go to Testing for Intermittent Conditions and Poor Connections  | Go to Step 3  | ||||
3  | Turn the ignition switch to the START position. Does the starter motor relay click?  | Go to Step 7  | Go to Step 4  | ||||
4  | 
 Does the test light illuminate?  | Go to Step 5  | Go to Step 6  | ||||
5  | 
 Does the test light illuminate?  | Go to Step 13  | Go to Step 10  | ||||
6  | Is the starter equipped with over crank protection (OCP) thermal switch?  | Go to Step 7  | Go to Step 8  | ||||
7  | 
 Does the test lamp illuminate?  | Go to Step 18  | Go to Step 8  | ||||
8  | 
 Does the test lamp illuminate?  | Go to Step 16  | Go to Step 13  | ||||
9  | 
 Does the test lamp illuminate?  | Go to Step 10  | Go to Step 19  | ||||
10  | Connect a 30-amp fused jumper between the battery positive voltage circuit of the starter motor relay switch circuit and the supply voltage circuit of the starter solenoid. Does the engine crank?  | Go to Step 15  | Go to Step 11  | ||||
11  | Does the fuse in the jumper open?  | Go to Step 20  | Go to Step 14  | ||||
12  | Test the control circuit of the starter motor relay for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 21  | ||||
13  | Test the supply voltage circuit of the starter motor relay coil circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 17  | ||||
14  | Test the supply voltage circuit of the starter solenoid for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 18  | ||||
15  | Inspect for poor connections at the starter motor relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 21  | ||||
16  | 
 
 Did you find and correct the condition?  | Go to Step 25  | Go to Step 22  | ||||
17  | Inspect for poor connections at the ignition switch harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 23  | ||||
18  | Inspect for poor connections at the starter thermal switch/solenoid. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 25  | Go to Step 24  | ||||
19  | Repair the open or high resistance in the battery positive voltage circuit of the starter motor relay switch circuit. Refer to Wiring Repairs . Did you complete the repair?  | Go to Step 25  | --  | ||||
20  | Repair the short to ground in the supply voltage circuit of the starter solenoid. Refer to Wiring Repairs . Did you complete the repair?  | Go to Step 25  | --  | ||||
21  | Replace the starter motor relay. Refer to Relay Replacement . Did you complete the replacement?  | Go to Step 25  | --  | ||||
22  | Replace the following switches: 
 
 Did you complete the replacement?  | Go to Step 25  | --  | ||||
23  | Replace the ignition switch. Refer to Ignition and Start Switch Replacement . Did you complete the replacement?  | Go to Step 25  | --  | ||||
24  | Replace the starter. Refer to Starter Motor Replacement . Did you complete the replacement?  | Go to Step 25  | --  | ||||
25  | Operate the system for which the symptom occurred. Did you correct the condition?  | System OK  | Go to Step 2  | ||||
Step  | Action  | Yes  | No  | ||||
|---|---|---|---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics  | |||||||
1  | Did you preform the Diagnostic System Check - Vehicle?  | Go to Step 2  | |||||
2  | Turn the ignition switch to the START position. Does the engine crank?  | Go to Testing for Intermittent Conditions and Poor Connections  | Go to Step 3  | ||||
3  | Turn the ignition switch to the START position. Does the starter motor relay click?  | Go to Step 11  | Go to Step 4  | ||||
4  | Is the vehicle equipped with a manual transmission?  | Go to Step 5  | Go to Step 7  | ||||
5  | 
 Does the scan tool display Released/Applied?  | Go to Step 7  | Go to Step 6  | ||||
6  | 
 Does the test lamp illuminate?  | Go to Step 7  | Go to Step 8  | ||||
7  | 
 Does the test lamp illuminate?  | Go to Step 19  | Go to Step 8  | ||||
8  | 
 Does the test light illuminate?  | Go to Step 9  | Go to Step 10  | ||||
9  | 
 Does the test light illuminate?  | Go to Step 17  | Go to Step 14  | ||||
10  | 
 Does the test lamp illuminate?  | Go to Step 18  | Go to Step 15  | ||||
11  | 
 Does the test lamp illuminate?  | Go to Step 12  | Go to Step 23  | ||||
12  | Connect a 30-amp fused jumper between the battery positive voltage circuit of the starter motor relay switch circuit and the supply voltage circuit of the starter solenoid. Does the engine crank?  | Go to Step 17  | Go to Step 13  | ||||
13  | Does the fuse in the jumper open?  | Go to Step 24  | Go to Step 16  | ||||
14  | Test the control circuit of the starter motor relay for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 25  | ||||
15  | Test the supply voltage circuit of the starter motor relay coil circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 21  | ||||
16  | Test the supply voltage circuit of the starter solenoid for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 22  | ||||
17  | Inspect for poor connections at the starter motor relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 25  | ||||
18  | Inspect for poor connections as follows: 
 
 Did you find and correct the condition?  | Go to Step 29  | Go to Step 26  | ||||
19  | Inspect for poor connections at the harness connector of the PCM/ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 20  | ||||
20  | Replace the PCM/ECM. Refer to Control Module References for replacement, setup, and programming. Is action complete?  | Go to Step 29  | --  | ||||
21  | Inspect for poor connections at the ignition switch harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 27  | ||||
22  | Inspect for poor connections at the starter solenoid. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?  | Go to Step 29  | Go to Step 28  | ||||
23  | Repair the open or high resistance in the battery positive voltage circuit of the Starter Motor relay switch circuit. Refer to Wiring Repairs . Did you complete the repair?  | Go to Step 29  | --  | ||||
24  | Repair the short to ground in the supply voltage circuit of the starter solenoid. Refer to Wiring Repairs . Did you complete the repair?  | Go to Step 29  | --  | ||||
25  | Replace the Starter Relay. Refer to Relay Replacement . Did you complete the replacement?  | Go to Step 29  | --  | ||||
26  | 
 Did you complete the replacement?  | Go to Step 29  | --  | ||||
27  | Replace the ignition switch. Refer to Ignition and Start Switch Replacement . Did you complete the replacement?  | Go to Step 29  | --  | ||||
28  | Replace the starter. Refer to Starter Motor Replacement . Did you complete the replacement?  | Go to Step 29  | --  | ||||
29  | Operate the system for which the symptom occurred. Did you correct the condition?  | System OK  | Go to Step 2  | ||||