GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Malibu 🢒 Body Systems 🢒 Wipers and Washers 🢒 Windshield Washer Solvent Container Replacement

Removal Procedure

    Object Number: 1331351 Size: SH
  1. Open the hood.
  2. Remove the washer container filler tube. Refer to Windshield Washer Solvent Container Filler Tube Replacement.
  3. Remove the front wheelhouse panel splash shield. Refer to Front Wheelhouse Panel Splash Shield Replacement.
  4. Disconnect the washer pump hose (1) from the windshield washer hose (2).
  5. Disengage the hose from the washer container.
  6. Drain the washer solvent in a suitable clean container.

    7. Object Number: 1202069 Size: SH
  7. Disconnect the washer level indicator electrical connector (1).
  8. Disconnect the washer pump electrical connector (2).
  9. Remove the washer solvent container nuts (3).
  10. Remove the washer solvent container (4) from the left frame rail.
  11. Remove and transfer the following components from the washer solvent container:
    12. • The windshield washer pump assembly and seal--Refer to Windshield Washer Pump Replacement.
    • The washer level indicator and seal--Refer to Windshield Washer Solvent Level Indicator Replacement.

Installation Procedure
  1. Install the following components to the washer solvent container:
    2. • The windshield washer pump assembly and seal--Refer to Windshield Washer Pump Replacement.
    • The washer level indicator and seal--Refer to Windshield Washer Solvent Level Indicator Replacement.

    Object Number: 1202069 Size: SH
  2. Position the washer solvent container (4) to the left frame rail mounting studs.

    3. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the washer solvent container nuts (3) and tighten to 10 N·m (89 lb in).
  4. Connect the washer pump electrical connector (2).
  5. Connect the washer level indicator electrical connector (1).
  6. Connect the washer pump hose to the pump spout.
  7. Engage the washer pump hose to the washer container.
  8. Install the front wheelhouse panel splash shield. Refer to Front Wheelhouse Panel Splash Shield Replacement.
  9. Lower the vehicle.
  10. Install the washer container filler tube. Refer to Windshield Washer Solvent Container Filler Tube Replacement.
  11. Fill the windshield washer container with clean windshield washer solvent.
  12. Inspect the washers for proper operation.
  13. Close the hood.