GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2004 🢒 Optra 🢒 Preface 🢒 Cautions and Notices 🢒 Headlamp Replacement

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.


    Object Number: 1308850 Size: SH
  1. Disconnect the negative battery cable.
  2. Remove the headlamp mounting bolts and nut.

    3. Object Number: 1308853 Size: SH
  3. Disconnect the electrical connectors.
  4. Remove the turn signal bulb.
  5. Remove the headlamp assembly.
  6. Remove the cap concealing the headlamp bulb.
  7. Disconnect the headlamp bulb electrical connector.
  8. Remove the headlamp bulb.

Installation Procedure

    Object Number: 1308853 Size: SH
  1. Install the headlamp bulb.
  2. Connect the headlamp bulb electrical connector.
  3. Install the cap concealing the headlamp bulb.
  4. Install the turn signal bulb.
  5. Connect the electrical connectors.

    6. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1308850 Size: SH
  6. Install the headlamp assembly with the bolts and nut.

    7. Tighten
    Tighten the headlamp assembly bolts and nut to 4 N·m (35 lb in).

  7. Connect the negative battery cable.