GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2000 🢒 S10 Pickup - 2WD 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Air Conditioning Clutch Coil Removal

Air Conditioning Clutch Coil Removal V7

Tools Required

    • J 6083 Snap Ring Pliers
    • J 33023-A Puller Pilot
    • J 41552 Pulley Puller
    • J 8433-1 Puller Bar
    • J 33025 Clutch Coil Puller Legs
    • J 8433-3 Forcing Screw

    Object Number: 258032 Size: SH
  1. Remove the clutch plate and hub assembly. Refer to Compressor Clutch Plate and Hub Assembly Removal .
  2. Use the J 6083 in order to remove the following components:
    3. • The pulley rotor (1)
    • The bearing assembly retaining ring (2)

    Object Number: 258034 Size: SH
  3. Install the J 33023-A to the front head.
  4. Install the J 41552 down into the inner circle of slots (1) in the rotor.

    5. Object Number: 258031 Size: SH
  5. Turn the J 41552 clockwise in the slots in the rotor.

    6. Important: Do not separate the rotor and bearing assembly unless the bearing is damaged.

  6. Perform the following steps in order to remove the pulley rotor and bearing assembly:
    7. 6.1. Hold the J 41552 in position.
    6.2. Tighten the puller screw against the puller guide.
    6.3. Remove the pulley rotor and bearing assembly.

    Object Number: 258027 Size: SH
  7. Mark the clutch coil terminal location (1) on the compressor front head.
  8. Install the J 33023-A on the front head of the compressor.
  9. Install the J 8433-1 and the J 33025 .
  10. Tighten the J 8433-3 against the puller pilot in order to remove the clutch coil (2).
  11. Remove the following tools:
    12. • The J 8433-1
    • The J 8433-3
    • The J 33023-A
    • The J 33025

Air Conditioning Clutch Coil Removal HT6 - Direct Mount

Tools Required

    • J 8433 Compressor Pulley Puller
    • J 8433-3 Forcing Screw
    • J 33023-A Puller Pilot
    • J 33025 Clutch Coil Puller Legs
    • J 41790-A Compressor Holding Fixture

    Object Number: 157595 Size: SH
  1. Remove the compressor from the vehicle.
  2. Clamp the compressor holding fixture, J 41790-A in a vise and attach the compressor to the J 41790-A .

    3. Object Number: 157224 Size: SH
  3. Remove the compressor clutch plate and hub assembly. Refer to Compressor Clutch Plate and Hub Assembly Removal .
  4. Install the J 33023-A onto the front head of the compressor.
  5. Remove the compressor clutch rotor and bearing assembly. Refer to Clutch Rotor and/or Bearing Removal .

    6. Object Number: 157234 Size: SH
  6. Mark the clutch coil terminal location (2) on the compressor front head.
  7. Install the J 33025 onto the J 8433 .
  8. Install the J 8433 onto the compressor clutch coil (1) and tighten the puller leg bolts.
  9. Tighten the center forcing screw J 8433-3 of the compressor pulley puller J 8433 against the J 33023-A to remove the compressor clutch coil from the compressor.
  10. Remove the J 8433-3 , the J 33023-A , the J 33025 and the J 8433 .