Caution: Wear safety glasses in order to avoid eye damage.
- Install  a NEW oil filter bypass valve.
 
| 1.1.  | Install the oil filter bypass valve into the oil gallery bore
 until slightly below flush with the surface of the engine block. | 
 
| 1.2.  | Using a pointed punch, stake the engine block area around the
 oil filter bypass valve. | 
 
Stake in 3 locations 120 degrees
apart.
- Apply sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent,  to the outside diameter
of the NEW front engine oil gallery       plugs.
 
- Install the NEW front engine block oil gallery plugs.
 
A properly installed front engine oil gallery plug must be installed  slightly
below flush with the front face of the engine block.
- Apply threadlock GM P/N 12345382
(Canadian P/N 10953489) or equivalent,  to the outside diameter
of the NEW engine block core hole plugs.
 
- Install the NEW engine block core hole plugs.
 
A properly
installed engine block core hole plug must be installed flush  or below  the
bottom of the chamfer (1) of the engine block core hole.
- Install the crankshaft
 rear oil seal housing locator spring type S pin, if required.
 
- Apply sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent,  to the outside diameter
of the NEW expansion cup plug.
 
- Install the NEW expansion cup plug into the balance shaft rear
 bearing hole.
 
- Apply sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent,  to the outside diameter
of the NEW expansion cup plug.
 
- Install the NEW expansion cup plug into the camshaft rear bearing
 hole.
 
- Apply sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent,  to the threads of the
engine block right rear oil gallery plug,       the  engine block left rear
oil gallery plug, and the engine block left    side     oil gallery plug.
 
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the engine  block right rear oil gallery plug, the engine block
left rear oil gallery       plug, and the engine block left side oil gallery
plug.
 
Tighten
|     •  | Tighten the engine block left side oil gallery plug and the engine
 block right rear oil gallery plug to 20 N·m (15 lb ft). | 
 
|     •  | Tighten the engine block left rear oil gallery plug to 30 N·m
 (22 lb ft). | 
 
- Install the transmission
 locator dowel straight pins, if required.
 
- Install the left side
 cylinder head locator dowel pins, if required.
 
- Install the right side
 cylinder head locator dowel pins, if required.
 
- Apply sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent,  to the threads of the
engine block coolant drain hole plugs.
 
- Install the engine block coolant drain hole plugs.
 
Tighten
Tighten the engine block coolant hole plugs to 20 N·m (15 lb ft).
- If reusing the engine
 oil pressure sensor fitting, apply sealant GM P/N 12346004
 (Canadian P/N 10953480) or      equivalent, to the  threads
 of the engine oil pressure sensor fitting.
 
Important: Do not loosen the engine oil pressure fitting after the initial torque
 has been obtained.
- Install the engine oil pressure sensor fitting.
 
Tighten
Tighten the engine oil pressure sensor fitting to 15 N·m
 (11 lb ft).
Important: Do not rotate the engine oil pressure fitting clockwise more than 359 degrees
 after the initial torque has been obtained.
- Rotate the engine oil pressure sensor fitting clockwise to the proper
 position (1), 50 degrees from the centerline (2).
 
- If reusing the engine
 oil pressure gage sensor, apply sealant GM P/N 12346004,  (Canadian P/N 10953480)
or      equivalent, to the  threads  of the engine oil pressure gage sensor.
 
- Install the engine oil pressure gage sensor using the J 41712 
.
 
Tighten
Tighten the engine oil pressure gage sensor to 30 N·m (22 lb ft).
- Install the knock sensor (2).
 
- Install the knock sensor retaining bolt (1).
 
Tighten
Tighten the knock sensor to 25 N·m (18 lb ft).