Body Side Window Replacement Utility

Tools Required

Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

1. Remove the body side trim panels. Refer to Body Side Trim Panel Replacement in Interior Trim.
2. For the 2-door utility only, remove the anchor bolt securing the rear seat belt assembly to the roof.

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

3. Cover to protect the following parts from broken glass:

•	Upper dash pad

•	Defroster outlets and A/C outlets

•	Seats and carpeting

Caution: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.

4. For the 2-door utility only, cut the 2 rivets securing the glass assembly (2-door utility only).




Important: Keep the cutting edge of the tool against the window.

5. This will allow the urethane adhesive to be separated from the window.

•	Leave a base of urethane on the pinchweld flange.

•	The only suitable lubrication is clear water.

•	Use J 24402-A , J 39032 or equivalent in order to remove the window.

6. With the aid of an assistant, remove the stationary window from the opening.

1. For the 2-door utility only, install a stationary window into the opening. Refer to Adhesive Installation of Stationary Windows .
2. For the 2-door utility only, install 2 new rivets in order to secure the glass assembly to the sheet metal.
3. Install 2 new rivets in order to secure the glass assembly to the sheet metal.
4. For the 2-door utility only, install the rear seat belt anchor bolt to the roof.
5. Install the body side trim panels. Refer to Body Side Trim Panel Replacement in Interior Trim.
6. Remove the double layer of masking tape around the perimeter of the painted surfaces and interior trim.

Body Side Window Replacement Pickup

Tools Required

J 34940 Rivet Gun

Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim of the window.




1. Carefully spread the handle retainer outward in order to release the latch pin from the latch.
2. Remove the latch pin from the latch.
3. Remove the seat belt retractor. Refer to Front Seat Belt Replacement in Seat Belts.
4. Open the door in order to access the rivets.

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

5. Cover to protect the following parts from broken glass:

•	Upper dash pad

•	Defroster outlets and A/C outlets

•	Seats and carpeting

Caution: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.

6. Drill out the rivets retaining the window assembly.
7. Thoroughly clean all metal particles that may have lodged inside the body panel.
8. Remove the window assembly from the vehicle.

1. Install the window assembly to the vehicle.
2. Using the J 34940 , or equivalent, install the rivets in order to retain the window assembly to the vehicle.
3. Install the seat belt retractor. Refer to Front Seat Belt Replacement in Seat Belts.
4. Install the latch pin.

Using a punch, carefully drive the pin into the latch.