DEFINITION: While shifting from HI range to LO range, there is gear clashing or the gear range cannot be selected.

Review the Symptoms - Transfer Case and perform the necessary inspections.

Actuator lever

1. Inspect the actuator lever at the shift fork cam for being worn. Refer to Transfer Case Cleaning and Inspection .
2. Replace the actuator lever if found faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble .

High/low range shift fork

1. Inspect the high/low shift fork for the following conditions:

•	Worn shift fork pads

•	The roller on the shift fork for wear or damage

•	Cracked or bent shift fork

•	Shift fork springs and brackets for damage

•	Refer to Transfer Case Cleaning and Inspection .

2. Replace the following components if found faulty:

•	Shift fork pads

•	Shift fork

•	Refer to Transfer Case Disassemble and Transfer Case Assemble .

Range sleeve

1. Inspect the range sleeve for the following conditions:

•	Engagement teeth for burrs or damage

•	Sliding freely on the rear output shaft

•	The range sleeve shift fork collar for excessive wear

•	Refer to Transfer Case Cleaning and Inspection .

2. Replace the range sleeve if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble .

High/low planetary carrier

1. Inspect the engagement teeth for burrs or damage. Refer to Transfer Case Cleaning and Inspection .
2. Replace the high/low planetary if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble .

Front input shaft pilot bearing

1. Inspect for the following conditions:

•	Failed front input shaft pilot bearing

•	Journal on the rear output shaft for excessive wear or damage

•	Refer to Transfer Case Cleaning and Inspection .

2. Replace the bearing if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble .
3. Replace the rear output shaft if damaged. Refer to Transfer Case Disassemble and Transfer Case Assemble .