Eliminating Air Conditioning Odor
Odors may be emitted from the air conditioning system primarily at start
 up in hot, humid climates. The following conditions may cause the odor:
|     •  | Debris is present in the HVAC module. | 
 
|     •  | Microbial growth on the evaporator core | 
 
When the blower motor fan is turned on, the microbial growth may release
 an unpleasant musty odor into the passenger compartment. To remove odors
 of this type, the microbial growth must be eliminated. Perform the following
 procedure:
Deodorize the evaporator core using Deodorizing Aerosol Kit.
Perform the following steps in order to deodorize the A/C system:
- Ensure that the plenum which draws outside air into
the HVAC module is clear of debris.
 
- Disable the A/C compressor clutch operation by disconnecting the
 clutch coil electrical connector.
 
- Dry the evaporator core by performing the following steps:
 
| 3.2.  | Select the warmest temperature setting. | 
 
| 3.3.  | Select the recirculation mode. | 
 
| 3.4.  | Run the blower motor on high for 10 minutes. | 
 
- Locate an area in the air conditioning duct between the blower
 motor and the evaporator core downstream of the blower motor.
 
- Drill a 3.175 mm (0.125 in) hole where the hole
 will not interfere with or damage the following components:
 
| •  | Any other operating part the of system | 
 
- Wear safety goggles and latex gloves in order to perform the following
 actions:
 
| 6.1.  | Select the maximum blower speed. | 
 
| 6.2.  |  Insert the deodorizer extension tube into the hole to the mark
 on the extension tube. | 
 
| 6.3.  | Use short spray bursts and vary the direction of spray for a 2-3
 minute period of time. | 
 
- Shut the engine OFF. Allow the vehicle to sit for 3-5 minutes.
 
- Seal the 3.175 mm (0.125 in) hole with body sealer
 or RTV gasket compound.
 
- Start the engine.
 
- Operate the blower motor on high for 15-20 minutes to dry.
 
- Reconnect the A/C compressor clutch coil electrical connector. 
 
- Verify proper clutch operation.