The electric cooling fan(s) are controlled by the Body Function Controller
(BFC) which enables the fans through the PCM. The PCM enables the ground path
for the three cooling fan relays. The relay(s) are used to control the
high current flow to power the cooling fan motors. When minimum cooling
is required, the BFC will command the PCM to energize cooling fan relay
#1 and since both fans are connected in series through the Mode Control
relay, both fans will operate at low speed. When maximum cooling is required,
the BFC will command the PCM to energize all three cooling fan relays.
Power is supplied to the left fan through the Mode Control relay. The right
fan is powered directly through cooling fan relay #2 causing both fans
to operate at high speed.
Electric Cooling Fan Diagnosis
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was
the Powertrain ON Board Diagnostic (OBD) System Check performed?
| --
|
Go to Step 2
| Go to the
Powertrain On Board Diagnostic (OBD) System Check
|
2
| Are any PCM
DTCs stored?
| --
| Diagnose the PCM DTCs first
|
Go to Step 3
|
3
|
- Ensure that the engine coolant temperature is below 100°C
(212°F).
- Turn the A/C OFF.
- Engine running.
- Observe the cooling fans.
Are the cooling fans running?
| --
|
Go to Step 32
|
Go to Step 4
|
4
|
- Command Low Speed Fans ON using the scan tool output tests function.
- Observe the cooling fans.
Are both cooling fans running at low speed?
| --
|
Go to Step 5
|
Go to Step 8
|
5
|
- Command high speed fans ON using the scan tool output tests function.
- Wait 20 seconds.
- Observe the cooling fans
Are both fans running at high speed?
| --
|
Go to Step 6
|
Go to Step 58
|
6
|
Important: Ambient temperature must be above 9°C (48°F).
- Exit scan tool output tests.
- Engine running.
- Turn the A/C ON
Are the cooling fans ON?
| --
| Go to Diagnostic Aids
|
Go to Step 7
|
7
| View A/C Request on the scan tool.
Does A/C Request on the scan tool display Yes?
| --
|
Go to Step 77
| Go to
Air Conditioning (A/C) Compressor Control Circuit Diagnosis
|
8
| Is either cooling fan running?
| --
|
Go to Step
9
|
Go to Step
16
|
9
| Is the left cooling
fan running?
| --
|
Go to Step 10
|
Go to Step 14
|
10
|
- Turn OFF the ignition switch.h
- Disconnect the right engine cooling fan.
- Turn ON the ignition switch.
- Command Low speed fans ON using the scan tool output tests function.
- Observe the cooling fans.
Is the left engine cooling fan running?
| --
|
Go to Step 11
|
Go to Step 80
|
11
| Remove the Mode control relay (cool fan series) from the U/H BEC.
Is the left engine cooling fan running?
| --
|
Go to Step 12
|
Go to Step 13
|
12
| Locate and repair short to ground in CKT 504. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
13
|
- Check CKT 532 for a short to ground.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 70
|
14
|
- Turn OFF the ignition switch.
- Disconnect the left engine cooling fan.
- Turn ON the ignition switch.
- Command Low speed fans ON using the scan tool output tests
function.
- Observe the cooling fans.
Is the right engine cooling fan running?
| --
|
Go to Step 15
|
Go to Step 71
|
15
|
- Locate and repair short to battery positive voltage in circuit
532 and 504.
- If a problem is found repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 79
|
16
|
- Turn the ignition ON, engine not running.
- Remove the #1 Fan Control Relay from the U/H BEC.
- Probe relay cavity 30 with a test light connected to ground.
Is the test light ON?
| --
|
Go to Step 18
|
Go to Step 17
|
17
|
- Identify the cause of no ignition voltage to #1 Cooling Fan Relay
cavity 30
| • | Stalled right engine or left engine cooling fan. |
| • | Shorted right engine or left engine cooling fan motor windings. |
| • | Short to ground in CKT 342, CKT 532, or CKT 409. |
- Repair the cause of no ignition voltage to #1 Fan Control Relay
in Repair Procedures in Electrical Diagnosis.
Is the action complete?
| --
|
Go to Step 81
| --
|
18
| Probe #1 Fan Control Relay cavity 86 with a test light connected to
ground.
Is the test light ON?
| --
|
Go to Step 20
|
Go to Step 19
|
19
|
- Identify the cause of no battery positive voltage to #1 Fan Control
Relay cavity 86
| • | CKT 440 open or shorted to ground. |
| • | Shorted #1 Fan Control Relay coil. |
| • | Shorted Fan control relay #2 relay coil. |
| • | Shorted Mode control relay (cool fan series). |
| • | Circuit unrelated to cooling fans. Refer to
Wiring Repairs
in Wiring Systems. |
- Repair cause of no battery positive voltage to #1 Fan Control
Relay cavity 86. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
20
|
- Turn OFF the ignition switch.
- Disconnect both cooling fans.
- Connect terminals A and B together at both cooling fan connectors
using fused jumpers.
- Turn ON the ignition switch.
- Connect a test light between #1 Fan Control Relay cavities 87
and 30.
Is the test light ON?
| --
|
Go to Step 21
|
Go to Step 27
|
21
|
- Connect a test light between #1 Fan Control Relay cavities 85
and 86.
- Turn ON the ignition switch.
- Command Low speed fans ON using the scan tool output tests function.
- Observe the test light.
Is the test light ON?
| --
|
Go to Step 22
|
Go to Step 25
|
22
|
- Turn OFF the ignition switch.
- Remove the jumpers from the engine cooling fan connectors and
reconnect the cooling fans.
- Install a fused jumper between #1 Fan Control Relay cavities
87 and 30.
- Turn ON the ignition switch.
- Observe the cooling fans.
Are both cooling fans running?
| --
|
Go to Step 23
|
Go to Step 24
|
23
|
- Check for poor #1 Fan Control Relay connections at the U/H BEC.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
or
Connector Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 37
|
24
|
- Check for poor connections at the coolant fan motors.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
or
Connector Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 63
|
25
|
- Turn OFF the ignition switch.
- Disconnect the PCM blue connector C1.
- Install a fused jumper between #1 Fan Control Relay cavities
86 and 85.
- Turn ON the ignition switch.
- Probe #1 Fan Control Relay control circuit at the PCM harness
connector with a test light to ground.
Is the test light ON?
| --
|
Go to Step 77
|
Go to Step 26
|
26
| Locate
and repair open in the relay control circuit between the PCM and #1 Fan Control
Relay cavity 86.
Is the action complete?
| --
|
Go to Step 81
| --
|
27
|
- Turn OFF the ignition switch.
- Remove the jumpers from the cooling fan connectors.
- Reconnect the cooling fans.
- Install a fused jumper between #1 Fan Control Relay cavities
87 and 30.
- Remove the Mode control relay (cool fan series) from the U/H
BEC.
- Probe Mode control relay (cool fan series) cavity 30 with a test
light connected to ground.
Is the test light ON?
| --
|
Go to Step 28
|
Go to Step 31
|
28
| Connect
a test light between Mode control relay (cool fan series) in U/H BEC cavities
30 and 87A.
Is the test light ON?
| --
|
Go to Step 30
|
Go to Step 29
|
29
|
- Check for an open in CKT 504 between Mode control relay (cool
fan series) cavity 30 and LH Engine Cooling Fan Motor terminal B.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 57
|
30
|
- Check for a poor connection at Mode control relay (cool fan series)
in U/H BEC cavities 30 or 87A.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
or
Connector Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 70
|
31
|
- Check for an open in #1 Fan Control Relay cavity 87 and left engine
cooling fan harness connector terminal B.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 56
|
32
| Using
scan tool, view A/C Request.
Does the scan tool display Yes?
| --
| Go to
Air Conditioning (A/C) Compressor Control Circuit Diagnosis
|
Go to Step 33
|
33
| Are both cooling fans running at low speed?
| --
|
Go to Step 34
|
Go to Step 40
|
34
| Remove #1 Fan Control Relay from
the U/H BEC.
Are the cooling fans running?
| --
|
Go to Step 35
|
Go to Step 36
|
35
| Locate
and repair short to voltage in CKT 409. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
36
| Using a test light connected to battery positive voltage, probe #1 Fan
Control Relay cavity 86.
Is the test light ON?
| --
|
Go to Step 38
|
Go to Step 37
|
37
| Replace
#1 Fan Control Relay. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
38
|
- Turn OFF the ignition switch.
- Disconnect the blue PCM connector.
- Probe #1 Fan Control Relay cavity 86 with a test light connected
to battery positive voltage.
Is the test light ON?
| --
|
Go to Step 39
|
Go to Step 77
|
39
| Locate
and repair short to ground in the #1 Fan Control Relay control circuit. Refer
to
Wiring Repairs
in Wiring
Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
40
| Are both cooling fans running at high speed?
| --
|
Go to Step 41
|
Go to Step 42
|
41
| View A/C Pressure on the scan tool.
Does the scan tool display voltage less than the specified value?
| 1.2V
|
Go to Step 77
|
Go to Step 44
|
42
|
- Turn OFF the ignition switch.
- Disconnect the PCM.
- Turn OFF the ignition switch.
- Observe the cooling fans.
Is the right engine cooling fan running at high speed?
| --
|
Go to Step 43
|
Go to Step 77
|
43
|
- Check for a short to ground in the Mode control relay (cool fan
series) Cool and #2 Fan Control Relay control circuit.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 52
|
44
|
- Turn OFF the ignition switch.
- Disconnect the A/C refrigerant pressure sensor electrical connector.
- Turn ON the ignition switch.
- View A/C Pressure on the scan tool.
Does the scan tool display voltage near the specified value?
| 0.0V
|
Go to Step 46
|
Go to Step 45
|
45
| Probe the A/C refrigerant pressure
signal circuit with a J 39200
.
Does the digital multimeter display voltage near the specified value?
| 0.0V
|
Go to Step 77
|
Go to Step 51
|
46
| Probe the A/C refrigerant pressure
sensor ground with a test light to battery positive voltage.
Is the test light ON?
| --
|
Go to Step 47
|
Go to Step 49
|
47
| Probe
the A/C refrigerant pressure sensor 5 volt reference circuit with a J 39200
.
Does the digital multimeter display voltage near the specified value?
| 5.0V
|
Go to Step 48
|
Go to Step 50
|
48
| Replace the A/C refrigerant pressure
sensor. Refer to
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
in HVAC System-Manual.
Is the action complete?
| --
|
Go to Step 81
| --
|
49
| Locate and repair open or short to voltage in the A/C refrigerant pressure
sensor ground circuit. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
50
| Locate and repair open or short to ground in the A/C refrigerant pressure
sensor 5 volt reference circuit. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
51
| Locate and repair short to voltage in the A/C refrigerant pressure signal
circuit. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
52
|
- Remove the Mode control relay (cool fan series) from the Underhood
Bussed Electrical Center (U/H BEC).
- Observe the cooling fans.
Is the right engine cooling fan running at high speed?
| --
|
Go to Step 53
|
Go to Step 70
|
53
| Remove the #2 Fan Control Relay
from the U/H BEC.
Is the right engine cooling fan running at high speed?
| --
|
Go to Step 54
|
Go to Step 55
|
54
| Locate and repair short to battery
positive voltage in CKT 532. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
55
|
- Locate and repair short to battery positive voltage in CKT 473.
- Refer to
Wiring Repairs
in Wiring Systems.
- If a problem is found repair as necessary.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 76
|
56
|
- Check for an open in CKT 504 between #2 Fan Control Relay cavity
30 and left engine cooling fan terminal A.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 79
|
57
|
- Check for an open in CKT 450 between right engine cooling fan
terminal A and ground, or open in CKT 532 from Mode control relay (cool fan
series) cavity 87A and RH Cooling Fan Motor cavity B.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 80
|
58
|
- Turn the ignition ON, engine not running.
- Remove the Mode control relay (cool fan series) from the U/H
BEC.
- Install a test light between Mode control relay (cool fan series)
cavity 86 and battery positive voltage.
- Command High speed fans on using the scan tool output controls
function.
- Wait about 5-6 seconds.
- Observe the test light.
Is the test light ON?
| --
|
Go to Step 61
|
Go to Step 59
|
59
|
- Remove the #2 Fan Control Relay from the U/H BEC.
- Install a test light between #2 Fan Control Relay cavity 85 and
battery positive voltage.
- Command high speed fans on using the scan tool output controls
function.
- Wait 6 seconds.
- Observe the test light.
Is the test light ON?
| --
|
Go to Step 78
|
Go to Step 60
|
60
|
- Turn OFF the ignition switch.
- Disconnect the PCM.
- Turn ON the ignition switch.
- Check the Mode control relay (cool fan series) and #2 Fan Control
Relay control circuit for an open or a short to voltage.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 77
|
61
|
- Turn OFF the ignition switch.
- Reinstall the Mode control relay (cool fan series).
- Disconnect both coolant fan electrical connectors.
- Turn ON the ignition switch.
- Command High speed fans ON using the scan tool output controls
function.
- Wait about 5-6 seconds.
- Probe terminal B at the right engine cooling fan connector with
a test light to ground.
Is the test light ON?
| --
|
Go to Step 62
|
Go to Step 64
|
62
| Probe
terminal A at the left engine cooling fan connector with a test light to battery
positive voltage.
Is the test light ON?
| --
|
Go to Step 63
|
Go to Step 71
|
63
|
- Identify cause of inoperative cooling fan.
| • | Open right engine cooling fan motor windings. |
| • | Open left engine cooling fan motor windings. |
| • | Stalled cooling fan(s). |
- Replace the affected cooling fan motor. Refer to
Engine Cooling Fan Replacement
in Engine Cooling.
Is the action complete?
| --
|
Go to Step 81
| --
|
64
|
- Remove the Mode control relay (cool fan series) from the U/H BEC.
- Turn ON the ignition switch.
- Probe Mode control relay (cool fan series) cavity 85 with a test
light connected to ground.
Is the test light ON?
| --
|
Go to Step 66
|
Go to Step 65
|
65
| Locate
and repair open in the battery positive voltage circuit to Mode control relay
(cool fan series). Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
66
| Probe Mode control relay (cool fan series) cavity 30 with a test light
connected to ground.
Is the test light ON?
| --
|
Go to Step 68
|
Go to Step 67
|
67
| Locate
and repair open in battery positive voltage circuit to Mode control relay
(cool fan series) cavity 30. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
68
|
- Check LH Engine Coolant Fan Motor circuit for an open between
Right Engine Coolant Fan terminal B and Mode control relay (cool fan series)
cavity 87A.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 69
|
69
|
- Check for a poor Mode control relay (cool fan series) terminal
connections at the U/H BEC.
- If a problem is found, repair as necessary. Refer to
Wiring Repairs
or
Connector Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 70
|
70
| Replace
Mode control relay (cool fan series).
Is the action complete?
| --
|
Go to Step 81
| --
|
71
|
- Remove the #2 Fan Control Relay from the U/H BEC.
- Turn ON the ignition switch.
- Probe #2 Fan Control Relay cavity 86 with a test light connected
to ground.
Is the test light ON?
| --
|
Go to Step 73
|
Go to Step 72
|
72
| Locate
and repair open in battery positive voltage circuit to #2 Fan Control Relay
cavity 86. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
73
| Probe #2 Fan Control Relay cavity 87 in the U/H BEC with a test light
to battery positive voltage.
Is the test light ON?
| --
|
Go to Step 75
|
Go to Step 74
|
74
| Locate
and repair open in circuit between #2 Fan Control Relay cavity 87 and Mode
control relay (cool fan series) cavity 87A in the U/H BEC and ground.
Refer to
Wiring Repairs
in
Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
75
|
- Check for poor #2 Fan Control Relay engine terminal connections
at the U/H BEC.
- If a problem is found, repair as necessary. Refer to
Connector Repairs
in Wiring Systems.
Was a problem found?
| --
|
Go to Step 81
|
Go to Step 76
|
76
| Replace
the #2 Fan Control Relay in the U/H BEC.
Is the action complete?
| --
|
Go to Step 81
| --
|
77
| Replace the
PCM.
Important:: The replacement PCM must be programmed. Refer to
Powertrain Control Module Replacement/Programming
Is the action complete?
| --
|
Go to Step 81
| --
|
78
| Repair open in the Mode control relay (cool fan series) cavity 85 and
#2 Fan Control Relay cavity 86 control circuit to PCM. Refer to
Wiring Repairs
in Wiring Systems.
Is the action complete?
| --
|
Go to Step 81
| --
|
79
| Replace the Left Hand Engine Cooling Fan motor. Refer to
Engine Cooling Fan Replacement
in Engine Cooling.
Is the action complete?
| --
|
Go to Step 81
| --
|
80
| Replace the Right Hand Engine Cooling Fan motor. Refer to
Engine Cooling Fan Replacement
in Engine Cooling.
Is the action complete?
|
Go to Step 81
|
81
|
- Engine coolant below 100°C (212°F).
- A/C OFF
- Engine running.
- Observe the cooling fans.
Are the cooling fans running?
| --
|
Go to Step 32
|
Go to Step 82
|
82
|
- Command Low speed fans ON using the scan tool output tests function.
- Observe the cooling fans.
Are both cooling fans running at low speed?
| --
|
Go to Step 83
|
Go to Step 8
|
83
|
- Command High speed fans ON using the scan tool output tests function.
- Wait 6 seconds.
- Observe the cooling fans.
Are both cooling fans running at high speed?
| --
| System OK
|
Go to Step 58
|