Step  | Action  | Value(s)  | Yes  | No  | 
|---|---|---|---|---|
DEFINITION: The engine temperature lamp comes on and stays on, the temperature gauge shows hot or coolant overflows from the coolant recovery reservoir onto the ground while the engine is running.  | ||||
1  | Check for a missing or damaged radiator upper baffle and/or center air deflector. Is the baffle or deflector missing or damaged?  | --  | ||
2  | Check for a loss of coolant. Is there a loss of coolant?  | --  | ||
3  | Fill the system to the specified level. Refer to Loss of Coolant . Does the engine overheat?  | --  | System OK  | |
4  | Check for low coolant protection. Refer to Coolant Concentration Testing . Is the coolant to the correct correction?  | --  | ||
5  | Check for a loss of system pressure. Refer to Cooling System Leak Testing . Is there a loss of system pressure?  | --  | ||
6  | Check for a faulty engine coolant temperature (ECT) sensor. Refer to Engine Coolant Temperature Sensor Replacement (3.5L Twin Cam V6 LX5). Is the sensor operating properly?  | --  | ||
7  | Check for a cracked coolant recovery reservoir or a leaking hose. Refer to Loss of Coolant . Is the reservoir cracked or is the hose leaking?  | --  | ||
8  | Repair or install new parts as necessary, then retest. Does the engine overheat?  | --  | System OK  | |
9  | Check for incorrect drive belt tension. Refer to Drive Belt Replacement in Engine Mechanical. Is the belt to the correct tension?  | --  | ||
10  | Correct for damaged water pump driveshaft. Is the water pump driveshaft damaged or is the seal leaking?  | --  | ||
11  | Check for obstructed radiator air flow or bent radiator fins. Is the radiator air flow obstructed?  | --  | ||
12  | Check for blocked cooling system passages. Are the cooling system passages blocked?  | --  | ||
13  | Check for improper direction or inoperative cooling fans. Refer to Engine Coolant Fan Motor Replacement . Are the cooling fans and the motors operating correctly?  | --  | ||
14  | Check the thermostat. Refer to Thermostat Diagnosis . Is the thermostat stuck in the closed position?  | --  | ||
15  | Replace the thermostat. Refer to Engine Coolant Thermostat Replacement . Does the engine overheat?  | --  | System OK  | |
16  | Check for faulty water pump. Refer to Water Pump Replacement . Are the impeller blades broken or eroded?  | --  | ||
17  | Check the radiator cooling capacity. Is the proper sized radiator being used on the vehicle?  | --  | ||
18  | Consult the current parts catalog. If necessary, replace the radiator. Refer to Radiator Replacement . Is the repair complete?  | --  | System OK  | --  | 
Step  | Action  | Value(s)  | Yes  | No  | ||||
|---|---|---|---|---|---|---|---|---|
DEFINITION: The engine temperature lamp comes on and stays on, the temperature gauge shows hot or coolant overflows from the coolant recovery reservoir onto the ground while the engine is running.  | ||||||||
1  | Check for a loss of coolant. Has there been a loss of coolant?  | --  | ||||||
2  | Refer to Loss of Coolant . Does the engine still overheat?  | --  | System OK  | |||||
3  | Check for a loss of system pressure. 
 
 Has there been a loss of system pressure?  | --  | ||||||
4  | Correct the system pressure. Does the engine still overheat?  | --  | System OK  | |||||
5  | 
 
 Is there low coolant protection?  | --  | ||||||
6  | Correct as necessary. Does the engine still overheat?  | --  | System OK  | |||||
7  | 
 
 Is the tensioner working properly and the tension correct?  | --  | ||||||
8  | Replace the tensioner as necessary. Refer to Drive Belt Tensioner Replacement in Engine Mechanical. Does the engine still overheat?  | --  | System OK  | |||||
9  | Check to see if the timing is retarded by a malfunctioning Powertrain Control Module (PCM). Is the timing retarded by a malfunctioning PCM?  | --  | ||||||
10  | Correct as necessary. Refer to Powertrain Control Module Replacement/Programming in Engine Controls. Does the engine still overheat?  | --  | System OK  | |||||
11  | Check to see if any of the radiator fins are obstructed. Are any of radiator fins obstructed?  | --  | ||||||
12  | 
 
 Does the engine still overheat?  | --  | System OK  | |||||
13  | Check to see if any of the cooling system passages are blocked by rust or scale. Are any of the cooling system passages blocked by rust or scale?  | --  | ||||||
14  | 
 
 Repair as necessary. Does the engine still overheat?  | --  | System OK  | |||||
15  | Check for a pinched or kinked coolant recovery reservoir hose. Is the reservoir hose pinched or kinked?  | --  | ||||||
16  | Replace or reroute the hose as necessary. Refer to Coolant Recovery Reservoir Replacement . Does the engine still overheat?  | --  | System OK  | |||||
17  | Check for an inoperative cooling fan. Refer to Electrical Diagnosis in Engine Electrical. Are there any inoperative cooling fans?  | --  | ||||||
18  | Repair or replace the electric cooling fans as necessary. Refer to Cooling System Draining and Filling . Does the engine still overheat?  | --  | System OK  | |||||
19  | Check for a loose, damaged, and/or missing deflector. Are there any loose, damaged, or missing deflectors?  | --  | ||||||
20  | Replace the deflectors. Does the engine still overheat?  | --  | System OK  | |||||
21  | Check to see if the thermostat is stuck in the closed position. Is the thermostat stuck in the closed position?  | --  | ||||||
22  | Replace the thermostat. Refer to Engine Coolant Thermostat Replacement . Does the engine still overheat?  | --  | System OK  | |||||
23  | Check for a faulty coolant pump. Is the coolant pump faulty?  | --  | ||||||
24  | Replace the water pump. Refer to Water Pump Replacement . Does the engine still overheat?  | --  | System OK  | |||||
25  | Check for an incorrect radiator. Is the radiator correct?  | --  | System OK  | |||||
26  | Install the correct radiator. Refer to Radiator Replacement . Does the engine still overheat?  | --  | --  | System OK  | ||||