Removal Procedure
- Drain the cooling system. Refer to 
Cooling System Draining and Filling.
 
- Remove the catalytic converter. Refer to 
Catalytic Converter Replacement.
 
- Remove the turbocharger coolant return pipe bolt at the turbocharger.
 
- Remove the turbocharger coolant return pipe bolt at the thermostat housing.
 
- Remove the gaskets from both banjo fittings on the turbocharger coolant return pipe.
 
Installation Procedure
- Install NEW gaskets to both banjo fittings on the turbocharger coolant return pipe.
 
Caution: Refer to Fastener Caution in the Preface section.
- Install the turbocharger coolant return pipe bolt at the turbocharger.
 
Tighten
Tighten the bolt to 35 N·m (26 lb ft).
- Install the turbocharger coolant return pipe bolt at the thermostat housing.
 
Tighten
Tighten the bolt to 35 N·m (26 lb ft).
- Install the catalytic converter. Refer to 
Catalytic Converter Replacement.
 
- Fill the cooling system. Refer to 
Cooling System Draining and Filling.