| Subject: | Door Rattles When Closing
(Adjust Bracket/Install Tape) | 
| Models: | 1995-2000 Chevrolet
Cavalier Convertible | 
 | 1995-2000 Pontiac Sunfire Convertible | 
 
Some customers may comment on the following conditions:
Condition #1
The door rattles during closing with the glass in the full down position.
Condition #2
The door rattles during closing with the glass in the up or down position.
Cause #1
There may be too much clearance between the door glass and the up stop
bracket.
Cause #2
There may be too much clearance between the front door lower rear run
channel bracket to the adjusting stud.
Correction #1
- Remove the door handle bezel.
 
- Remove the mirror patch bezel.
 
- Remove the armrest and the trim pad screws.
 
- Remove the trim panel.
 
- With a pair of needle nose pliers, bend
the up stop (1) outboard 3 mm (1/8 in).
 
- Reinstall the trim pad.
 
- Reinstall the armrest and the trim pad screws.
 
- Reinstall the mirror patch bezel.
 
- Reinstall the door handle bezel.
 
Correction #2
- Remove the door handle bezel.
 
- Remove the mirror patch bezel.
 
- Remove the armrest and the trim pad screws.
 
- Remove the trim panel.
 
- Remove the door water deflector (partially).
 
- Prior to the next step, mark or measure the current location of
the adjusting stud for ease of assembly.
 
- Remove the lower nut from the adjusting stud.
 
- Remove the adjusting stud and apply Teflon® tape, or equivalent,
approximately four threads from the end of the stud and wrap around the stud
twice (see (2) in Figure). 
 
- Reinstall the adjusting stud to the same position as in Step 6.
 
- Reinstall the door water deflector.
 
- Reinstall the trim pad.
 
- Reinstall the armrest and the trim pad screws.
 
- Reinstall the mirror patch bezel.
 
- Reinstall the door handle bezel.
 
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation 
 | Description 
 | Labor Time 
 | 
C3348 
 | Trim Asm, Front Door (RH) - R&R
or Replace 
 | 0.4 hr 
 | 
C3358 
 | Trim Asm,
Front Door (LH) - R&R or Replace 
 | 
C0143 
 | Channel, Front Door  Window Run (RH) - R&R or Replace 
 | 0.4 hr 
 | 
C0144 
 | Channel,
Front Door Window Run (LH) - R&R or Replace 
 |