Tools Required

SA9111E Hose Clamp Pliers

1. Drain the cooling system. Refer to Cooling System Draining and Filling .
2. Lower the vehicle.



3. Reposition the surge tank inlet hose clamp.
4. Remove the surge tank inlet hose from the surge tank.



5. Remove the underhood junction block bracket nuts  (1, 2).
6. Remove the underhood junction block bracket bolt  (3).
7. Lift the underhood junction block bracket and position away from the surge tank.



8. Remove surge tank bolt. Lift surge tank and reposition the surge tank outlet hose clamp using SA9111E .
9. Remove surge tank outlet hose.



10. Disconnect the coolant level sensor electrical connector.
11. Remove surge tank.

1. Install the surge tank.
2. Connect the coolant level sensor electrical connector.



3. With the surge tank raised, install the surge tank outlet hose.
4. Reposition the hose clamp using SA9111E to secure the hose.

Notice: Refer to Fastener Notice in the Preface section.

5. Install the surge tank bolt.

Tighten
Tighten the bolt to 6.5 N·m (58 lb in).




6. Set the underhood junction block bracket into position.
7. Install the underhood junction block bracket nuts  (1, 2).

Tighten
Tighten the nuts to 10 N·m (88 lb in).

8. Install the underhood junction block bracket bolt  (3).

Tighten
Tighten the bolt to 25 N·m (18 lb ft).




9. Install the surge tank inlet hose to the surge tank.
10. Reposition the hose clamp to secure the hose.
11. Fill the cooling system. Refer to Cooling System Draining and Filling .