Input Clutch Housing End Play Check FWD Only

Tools Required

1. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting.



2. Install J 33381-A into the input clutch housing assembly (632).
3. Tighten the threaded rod of J 33381-A until the rod is finger tight.
4. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
5. Install the assembly (632) into the case. Be sure that the assembly is down all the way.
6. Remove J 33381-A from the assembly.




Important: The tool J 38385  (3) is used on a standard duty transmission, and J 43425  (3) is used on a heavy duty transmission.

7. Install J 38385  (3) for a standard duty transmission or J 43425  (3) for a heavy duty transmission.

Important: The tool J 26958-10B  (2) is model specific and can be used on a standard duty and a heavy duty transmission. This tool has a small end (4) and a larger end (5). Standard duty would use the smaller end (4) facing down, and a heavy duty would use the larger end (5) facing down.

8. Install J 26958-10B  (2) depending on model. Stadard duty uses this tool with the smaller end (4) facing down. Heavy duty uses this tool with the larger end (5) facing down.

Important: Install bolts and tighten securely to prevent tool deflection during end play measurement.

9. Install J 26958  (1) onto the case extension (6).



10. Using two bolts, install J 33386-A onto the case.
11. Tighten the bolts in order to securely hold J 33386-A .
12. Tighten J 26958 finger tight in order to eliminate differential carrier end play.



13. Insert the thrust washer (630) from the input clutch housing into J 33386-A as indicated. If the thrush washer will not fit into J 33386-A , select the next size smaller thrust washer and recheck.
14. Use a feeler gauge in order to measure the clearance between J 33386-A and the thrust washer (630).

•	If the clearance is less than 0.1521 mm (0.006 in), use the current size thrust washer.

•	If the clearance is 0.1521 mm (0.006 in) or more, select the next size larger thrust washer and recheck.

•	Refer to the Bearing/Input Clutch Hub Selective Thrust Washer (630) Selection Guide in End Play Specifications .




15. Remove J 33386-A .
16. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. Make sure that the threaded rod is fully loosened.
17. Install J 33381-A into the input clutch housing (632).
18. Tighten the threaded rod of J 33381-A until the rod is finger tight.
19. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
20. Remove the assembly (632) from the case.



21. Position the transmission so that the oil pan is facing down.
22. Remove J 26958  (1), J 26958-10B  (2), and J 38385  (3) or J 43425  (3).

Input Clutch Housing End Play Check F4WD Only

Tools Required

1. Install the final drive sun gear shaft (689).



2. Use J 36850 or equivalent in order to retain the parking gear thrust bearing (695) to the parking gear (696).
3. Install the parking gear thrust bearing (695) and the parking gear (696).



4. Install the final drive sun gear (697).




Important: Install bolts and tighten securely to prevent tool deflection during end play measurement.

5. Install J 44472 .



6. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH& DRUM setting.



7. Install J 33381-A into the input clutch housing assembly (632).
8. Tighten the threaded rod of J 33381-A until the rod is finger tight.
9. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
10. Install the assembly (632) into the case. Be sure that the assembly is down all the way.
11. Remove J 33381-A from the assembly.



12. Using two bolts, install J 33386-A onto the case.
13. Tighten the bolts in order to securely hold J 33386-A .
14. Tighten J 44472 finger tight in order to eliminate differential carrier end play.



15. Insert the thrust washer (630) from the input clutch housing into J 33386-A as indicated. If the thrush washer will not fit into J 33386-A , select the next size smaller thrust washer and recheck.
16. Use a feeler gauge in order to measure the clearance between J 33386-A and the thrust washer (630).

•	If the clearance is less than 0.1521 mm (0.006 in), use the current size thrust washer.

•	If the clearance is 0.1521 mm (0.006 in) or more, select the next size larger thrust washer and recheck.

•	Refer to the Bearing/Input Clutch Hub Selective Thrust Washer (630) Selection Guide in End Play Specifications.




17. Remove J 33386-A .
18. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. Make sure that the threaded rod is fully loosened.
19. Install J 33381-A into the input clutch housing (632).
20. Tighten the threaded rod of J 33381-A until the rod is finger tight.
21. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
22. Remove the assembly (632) from the case.



23. Position the transmission so that the oil pan is facing down.
24. Remove J 44472 .



25. Remove the final drive sun gear (697).



26. Remove the parking gear (696) and the parking gear thrust bearing (695).



27. Remove the final drive sun gear shaft (689).

Input Clutch Housing End Play Check F4WD Only

Tools Required

1. Install the final drive sun gear shaft (689).



2. Use J 36850 or equivalent in order to retain the parking gear thrust bearing (695) to the parking gear (696).
3. Install the parking gear thrust bearing (695) and the parking gear (696).



4. Install the final drive sun gear (697).




Important: Install bolts and tighten securely to prevent tool deflection during end play measurement.

5. Install J 44472 .



6. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH& DRUM setting.



7. Install J 33381-A into the input clutch housing assembly (632).
8. Tighten the threaded rod of J 33381-A until the rod is finger tight.
9. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
10. Install the assembly (632) into the case. Be sure that the assembly is down all the way.
11. Remove J 33381-A from the assembly.



12. Using two bolts, install J 33386-A onto the case.
13. Tighten the bolts in order to securely hold J 33386-A .
14. Tighten J 26958 finger tight in order to eliminate differential carrier end play.



15. Insert the thrust washer (630) from the input clutch housing into J 33386-A as indicated. If the thrush washer will not fit into J 33386-A , select the next size smaller thrust washer and recheck.
16. Use a feeler gauge in order to measure the clearance between J 33386-A and the thrust washer (630).

•	If the clearance is less than 0.1521 mm (0.006 in), use the current size thrust washer.

•	If the clearance is 0.1521 mm (0.006 in) or more, select the next size larger thrust washer and recheck.

•	Refer to the Bearing/Input Clutch Hub Selective Thrust Washer (630) Selection Guide in End Play Specifications .




17. Remove J 33386-A .
18. Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. Make sure that the threaded rod is fully loosened.
19. Install J 33381-A into the input clutch housing (632).
20. Tighten the threaded rod of J 33381-A until the rod is finger tight.
21. Use J 33381-A in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
22. Remove the assembly (632) from the case.



23. Position the transmission so that the oil pan is facing down.
24. Remove J 44472 .



25. Remove the final drive sun gear (697).



26. Remove the parking gear (696) and the parking gear thrust bearing (695).



27. Remove the final drive sun gear shaft (689).