Clutch Concentric Actuator Cylinder Replacement 3.6L Engine
                    
Removal Procedure
- Disable the SIR system. Refer to 
SIR Disabling and Enabling in SIR.
 
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Disconnect the battery ground cable from the battery. Refer to 
Battery Negative Cable Disconnection and Connection.
 
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to 
Lifting and Jacking the Vehicle.
 
- Remove the transmission assembly. Refer to 
Transmission Replacement.
 
Important: If carrying out transmission removal procedure
remove flexible clip (1) and leave assembly attach to transmission.
- Detach the flexible hose securing clip (1).
 
- Remove the concentric actuator cylinder feed pipe bracket to transmission
retaining bolt (2).
 
- Release the bleeder assembly securing clip (4), by using a suitable screwdriver
and releasing it from the bleeder adapter.
 
- Remove the bleeder assembly (3).
 
- Remove the concentric actuator cylinder to transmission
retaining bolts  (3).
 
- Remove the concentric actuator cylinder feed pipe to transmission retaining
bolt  (2).
 
- Remove the concentric actuator cylinder (1) from the front of the transmission
(4).
 
Installation Procedure
- Install the concentric actuator cylinder (1) to the
front of the transmission (4).
 
Important: The concentric actuator cylinder feed pipe
to transmission retaining bolt (2) must not to be fully tightened at this stage.
- Install the concentric actuator cylinder feed pipe to transmission retaining
bolt (2).
 
Do not fully tighten at this stage.
Notice: Refer to Fastener Notice in the Preface section.
- Install the concentric actuator cylinder to transmission retaining bolts (3).
 
Tighten
Tighten the bolts 16  N·m (12 lb ft).
- Tighten the concentric actuator cylinder feed pipe to transmission retaining
bolt (2).
 
Tighten
Tighten the bolt to 8  N·m (71 lb in).
- Install the bleeder assembly (3).
 
- Install the bleeder assembly securing clip (4).
 
- Install the concentric actuator cylinder feed pipe bracket to transmission
retaining bolt (2).
 
Tighten
Tighten the bolt to 8  N·m (71 lb in).
- Install the flexible hose securing clip, listen for an audible click to
confirm fitting.
 
- Install the transmission assembly. Refer to 
Transmission Replacement.
 
- Bleed the clutch hydraulic system. Refer to 
Hydraulic Clutch Bleeding.
 
- Enable the SIR system. Refer to 
SIR Disabling and Enabling in SIR.
 
- Connect the battery ground cable to the battery. Refer to 
Battery Negative Cable Disconnection and Connection.
 
- Road test vehicle for correct clutch and transmission operation.
 
                            Clutch Concentric Actuator Cylinder Replacement 6.0L Engine
                    
Removal Procedure
- Disable the SIR system. Refer to 
SIR Disabling and Enabling
.
 
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Disconnect the battery ground cable from the battery. Refer to 
Battery Negative Cable Disconnection and Connection
.
 
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to 
Lifting and Jacking the Vehicle
.
 
- Remove transmission. Refer to 
Transmission Replacement
.
 
- Disconnect the concentric actuator cylinder feed pipe (1) from the concentric
actuator cylinder (2) by using a suitable screwdriver to remove the wire clip,
take care not to loose clip when removed.
 
- Remove the concentric actuator cylinder to transmission retaining bolts (3).
 
- Remove the concentric actuator cylinder (2) from the front of the transmission.
 
Installation Procedure
- Install the concentric actuator cylinder (2) to the front of the transmission.
 
Notice: Refer to Fastener Notice in the Preface section.
- Install the concentric actuator cylinder to transmission retaining bolts (3).
 
Tighten
Tighten the bolts to 10  N·m (89 lb in).
Notice: Refer to General Repair Instructions in the Preface section.
-  Install the concentric actuator cylinder feed pipe (1) to the concentric actuator
cylinder (2).
 
- Install transmission. Refer to 
Transmission Replacement
.
 
- Bleed the clutch hydraulic system. Refer to 
Hydraulic Clutch Bleeding
.
 
- Enable the SIR system. Refer to 
SIR Disabling and Enabling
 .
 
- Connect the battery ground cable to the battery. Refer to 
Battery Negative Cable Disconnection and Connection
.
 
- Road test vehicle for correct clutch and transmission operation.