For 1990-2009 cars

## Brake Pipe Replacement Front Caliper

### Removal Procedure

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Clean any dirt and/or foreign material from the hose and brake pipe fittings.
3. Remove the brake pipe from the Electronic Brake Traction Control Module (EBTCM).
4. Remove the brake pipe retainer (2) from the brake pipe (1) at the fenderwell mounting bracket.
5. Remove the brake pipe (1) from the front brake hose (3).
6. Remove the brake pipe from the vehicle.

### Installation Procedure

1. Install the brake pipe to the vehicle.
2. Install the brake pipe (1) to the front brake hose (3).
3. Install the brake pipe retainer (2) to the brake pipe (1) at the fenderwell mounting bracket.
4. Install the brake pipe to the Electronic Brake Traction Control Module (EBTCM).
5. Bleed the brake system. Refer to Hydraulic Brake System Bleeding .
6. Lower the vehicle.

## Brake Pipe Replacement Master Cylinder

### Removal Procedure

1. Remove the brake pipe from the brake master cylinder.
2. Remove the brake pipe from the Electronic Brake Traction Control Module (EBTCM).
3. Remove the brake pipe from the vehicle.

### Installation Procedure

1. Install the brake pipe to the vehicle.
2. Install the brake pipe to the Electronic Brake Traction Control Module (EBTCM).
3. Install the brake pipe to the brake master cylinder.
4. Bleed the brake system. Refer to Hydraulic Brake System Bleeding .

## Brake Pipe Replacement Intermediate Brake Pipe

### Removal Procedure

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Clean any dirt and/or foreign material from the hose and brake pipe fittings.
3. Remove the steering gear shield attaching nut.
4. Remove the steering gear shield attaching bolt.
5. Remove the steering gear shield.
6. Remove the intermediate brake pipe from the Electronic Brake Traction Control Module (EBTCM).
7. Remove the intermediate brake pipe from the rear T-fitting near the differential.
8. Remove the intermediate brake pipe (1) from the underbody clips (2).

### Installation Procedure

1. Install the intermediate brake pipe (1) to the underbody clips (2).
2. Install the intermediate brake pipe to the rear T-fitting near the differential.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

3. Install the intermediate brake pipe to the Electronic Brake Traction Control Module (EBTCM).

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

4. Install the intermediate brake pipe sections (2) to the brake pipe coupling (1) if using sections of pipe.

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

5. Install the steering gear shield.
6. Install the steering gear shield attaching bolt.

Tighten
Tighten the steering gear shield attaching bolt to 8 N·m (71 lb in).

7. Install the steering gear shield attaching nut.

Tighten
Tighten the steering gear shield attaching nut to 15 N·m (11 lb ft).

8. Lower the vehicle.
9. Bleed the brake hydraulic system. Refer to Hydraulic Brake System Bleeding .

## Brake Pipe Replacement Rear Intermediate Brake Pipe

### Removal Procedure

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Use a backup wrench on the hose fitting to remove the rear intermediate brake pipe (1) from the rear brake hose (3). Ensure not to bend the bracket or to bend the brake pipe.
3. Remove the rear intermediate brake pipe from the T-fitting.
4. Remove the rear intermediate brake pipe from the underbody clips.
5. Remove the rear intermediate brake pipe.

### Installation Procedure

1. Install the rear intermediate brake pipe to the underbody clips.
2. Install the rear intermediate brake pipe to the T-fitting.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

3. Use a backup wrench on the hose fitting to install the rear intermediate brake pipe (1) to the rear brake hose (3). Ensure not to bend the bracket or bend the brake pipe.

Tighten
Tighten the brake pipe fitting (1) to 16 N·m (12 lb ft).

4. Lower the vehicle.
5. Bleed the brake hydraulic system. Refer to Hydraulic Brake System Bleeding .

## Brake Pipe Replacement Rear Caliper

### Removal Procedure

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Clean any dirt and/or foreign material from the hose and brake pipe fittings.
3. Remove the brake pipe retainer (2) from the rear brake hose (3).
4. Use a backup wrench on the hose fitting to remove the rear brake caliper pipe (4) from the rear brake hose (3). Ensure not to bend the bracket or to bend the brake pipe.
5. Remove the rear brake caliper pipe from the caliper.

### Installation Procedure

1. Install the rear brake caliper pipe to the caliper.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

2. Use a backup wrench on the hose fitting to install the rear brake caliper pipe (4) to the rear brake hose (3). Ensure not to bend the bracket or to bend the brake pipe.

Tighten
Tighten the brake pipe fitting to 16 N·m (12 lb ft).

3. Lower the vehicle.
4. Bleed the brake hydraulic system. Refer to Hydraulic Brake System Bleeding .