For 1990-2009 cars

### Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

1. Disconnect the battery ground cable from the battery. Refer to Battery Negative Cable Disconnection and Connection.

Caution: Refer to Radiator Cap Removal Caution in the Preface section.

2. Ensure engine is below 50 C before removing the coolant pressure cap.
3. Remove the engine cover. Refer to Engine Cover Replacement in Engine Mechanical - 3.6L
4. Remove the radiator air baffle and deflector. Refer to Radiator Air Upper Baffle and Deflector Replacement.
5. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
6. Drain the cooling system. Refer to Cooling System Draining and Filling.
7. Remove the right side catalytic converter. Refer to Catalytic Converter Replacement - Right Side.

Caution: Refer to Safety Glasses Caution in the Preface section.

8. Detach the lower radiator hose by removing the retaining hose clamp (1) and removing it from the coolant inlet pipe (3).

Caution: Refer to Vehicle Lifting Caution in the Preface section.

9. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
10. Remove the air deflector. Refer to Front Air Deflector Replacement.
11. Remove the coolant inlet pipe to alternator bracket retaining (2).
12. Lower vehicle
13. Remove the retaining bolt (1) which secures the inlet pipe (2) to the thermostat housing (4).
14. Manoeuvre the coolant inlet pipe towards the front of the engine and remove it from below, between the cross member and radiator.
15. Remove the coolant inlet pipe O-ring (3).

### Installation Procedure

Important: Always renew the coolant inlet O-ring (3).

1. Ensure all mating surfaces are thoroughly cleaned, using only a fine abrasive material.
2. Install the coolant inlet pipe (2) at the thermostat end (4).

Notice: Refer to Fastener Notice in the Preface section.

3. Install the coolant inlet pipe retaining bolt (1).

Tighten
Tighten the bolt to 35 N·m (26 lb ft).

4. Raise and support the front of the vehicle. Refer to Lifting and Jacking the Vehicle.
5. Install the coolant inlet pipe to alternator bracket retaining nut (2).

Tighten
Tighten the nut to 25 N·m (18 lb ft).

Caution: Refer to Installing Hoses without Twists or Bends Notice in the Preface section.

6. Attach the inlet hose to the inlet pipe (3) and secure with retaining hose clamp (1)
7. Install the air deflector. Refer to Front Air Deflector Replacement.
8. Lower the vehicle.
9. Install the right side catalytic converter. Refer to Catalytic Converter Replacement - Right Side.
10. Install the radiator air baffle and deflector. Refer to Radiator Air Upper Baffle and Deflector Replacement.
11. Connect the battery ground cable to the battery. Refer to Battery Negative Cable Disconnection and Connection.
12. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
13. Fill the cooling system. Refer to Cooling System Draining and Filling.
14. Inspect cooling system for coolant leaks.