DASH COWL PANEL CRACKING (DIAG./SERVICE PROCEDURE). Geo Spectrum 1986

For 1990-2009 cars

# DASH COWL PANEL CRACKING (DIAG./SERVICE PROCEDURE)

#### Subject: DASH COWL PANEL CRACKING

#### Model and Year: 1985-89 SPECTRUM

#### Service Information:

Individual driver habits may result in the dash cowl panel cracking in the area of the clutch cable pass-through, An improved clutch cable spacer may be affixed to the panel, as shown in Figure 1 to repair such damage and prevent further cracking.

#### Service Procedure:

Refer to Figures 1 and 2.

1. Remove the clutch cable from the dash cowl panel.

2. Remove the existing clutch cable spacer by grinding it off.

3. Enlarge the clutch cable hole to 22mm, without changing the center of the hole.

4. Place the patch assembly in position on the inner (engine compartment) side of the dash cowlpanel.

5. The patch assembly may be secured in place by installing POP rivets. Use POP rivets to hold the patch assembly in place. Scribe the #1 and #3 holes onto the cowl, using the patch assembly as a template.

6. Install the patch assembly, using the following procedure: Install POP rivets into hole #1 and hole #3 of the patch assembly.

7. Apply a bead of body sealant completely around the outside edges of the patch assembly.

8. Reinstall clutch cable.

#### Parts Information:

Part No. Description ---------- --------------------------- 97020429 Clutch Cable Patch Assembly

Parts are currently available from GMSPO.

Labor Operation Number: T1728

Labor Time: 0.7 Hours

Trouble Code: 92

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.