Front Upper Valve Body Assemble. Geo Tracker - 2WD 1996

For 1990-2009 cars

Important: Verify that all parts are clean and dry before assembly.

1. Install the following throttle valve components to the valve body:

• | The secondary valve spring

• | The throttle valve compensating ring(s) (1)

• | The throttle valve

• | The throttle valve primary spring (2)

• | The downshift plug to the valve body and secure with one locating pin.

2. Install the following TV cable cam components onto the valve body assembly:

• | The cam return spring (1)

• | The cam spacer (2)

• | The cam (3)

• | Secure with one bolt (4)

Tighten
Tighten the TV cam bolt to 8 N·m (71 lb in).

3. Install the front valve end cover to the valve body; secure with one bolt. Do not tighten bolt fully.
4. Install the following components onto the valve body:

• | The secondary valve spring

• | The secondary regulator valve

• | Rotate the end cover (1) over valve; secure with one remaining bolt.

Tighten
Tighten the pressure relief valve bolts to 5 N·m (44 lb in).

5. Install the following cut back valve components onto the valve body:

• | Cut back valve spring

• | Cut back valve

• | Cut back plug

• | Secure with one cut back valve retainer (1).

6. Install the throttle valve keep plate (2) into the valve body (1).