For 1990-2009 cars

## Tyco/AMP Connectors CM 42-Way

#### Special Tools

J-38125 Terminal Repair Kit

### Removal Procedure

1. Locate the connector position assurance (CPA) on the connector body and pull the CPA out. The CPA is on the wire harness side of connector.
2. Disconnect the connector from the component.
3. Use a small flat-bladed tool to gently pry off the dress cover by inserting the tool under the cover opposite the harness side and prying up.
4. Remove the cover.
5. Using a small flat-bladed tool, push on the side of the nose piece retainer while pushing the nose piece forward with your thumb. This will release the terminal position assurance (TPA).
6. Insert the J 38125-12A into the corresponding terminal release cavity. The release cavities are the 2 center rows of cavities on one half of the connector.
7. Pressing the J 38125-12A tool in the release cavity of the terminal you are removing, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.

### Terminal Repair Procedure

Use the appropriate terminal and crimper in the J-38125 in order to replace the terminal.

## Tyco/AMP Connectors Sensor

#### Special Tools

J-38125 Terminal Repair Kit

### Terminal Removal Procedure

1. Disconnect the connector from the component.
2. Insert the J 38125-11A tool into the cavity on the lower right hand face of the connector until the terminal release tang access panel slides over.
3. Ensure that the terminal release tang access panel is in the correct location to access the terminals.
4. Push the wire side of the terminal that is being removed toward the connector and hold it in position.
5. Insert the J 38125-11A into the terminal release tang access slot located behind the access panel of the connector and press down on the terminal while carefully pulling the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.

### Terminal Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125 .

## Tyco/AMP Connectors 0.25 Cap

#### Special Tools

J-38125 Terminal Repair Kit

### Terminal Removal Procedure

1. Disconnect the connector from the component by pressing down on the connector position assurance (CPA).
2. Use a small flat-bladed tool to release the terminal position assurance (TPA) by inserting the tool in the small recess on the side of the connector and pushing up until the TPA releases from the connector body. The TPA should raise just slightly. Do not try to remove the TPA.

Note: The TPA on this connector cannot be removed unless the terminals are removed first. The TPA will come out of the connector body, but only slightly. When the TPA is slightly raised the terminals can be removed. Using excessive force to remove the TPA with the terminals still in the connector will damage the connector.

3. Repeat the process for the other side of the connector.
4. Ensure that the TPA is in the proper position to remove the terminals.
5. While pushing the terminal forward, insert the J 38125-24 in the release cavity above the terminal you are removing, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.

### Terminal Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125 in order to replace the terminal.

## Tyco/AMP Connectors 43-Way

#### Special Tools

J-38125 Terminal Repair Kit

### Removal Procedure

Follow the steps below in order to remove terminals from the connector.

1. Locate the lever lock on the wire dress cover. Slide the lever lock away from the connector body.
2. Disconnect the connector from the component.
3. Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-blade tool release all of the locking tabs.
4. Once the locks are unlocked, lift the dress cover off.

Note: Always use care when removing a terminal position assurance (TPA) in order to avoid damaging it.

5. Release the TPA by inserting a small flat-blade tool into the blue locking tabs on both ends of the connector. Gently slide the TPA up to the released position on both ends.
6. For the larger terminals insert the J 38125-13A tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J 38125-12A tool to release the terminals by inserting the tool into the terminal release cavity. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.
7. View of the release tool being used for the larger terminals.
8. View of the release tool being used for the larger terminals.
9. View of the release tool being used for the smaller terminals.
10. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.

### Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125 .

Location of the terminal in the repair tray and the proper crimp tool can be found in the appropriate connector end view.

## Tyco/AMP Connectors Door Module

#### Special Tools

J-38125 Terminal Repair Kit

### Removal Procedure

Side view of connector.

View of top of connector.

1. Locate the assist lever and lock on the top of the connector.
2. While depressing the lock, pull the lever over and past the lock.
3. Disconnect the connector from the component.
4. Locate the dress cover locking tabs at the rear of the connector. Use a small flat-blade tool to release the locking tabs. Repeat this procedure for the other locking tab.
5. Once the locking tabs are unlocked, slide the inner connector out of the rear of the connector housing.
6. Use the J 38125-12A tool to release the terminals by pressing on the tang. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.
7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.

### Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125 .

Location of the terminal in the repair tray and the proper crimp tool can be found in the appropriate connector end view.