For 1990-2009 cars only
Removal Procedure
- Remove the fuel tank. Refer to Fuel Tank Replacement .
- Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
- Inspect the fuel pump strainer. Replace a contaminated strainer and inspect the fuel pump. Refer to Fuel Strainer Replacement .
- Inspect the fuel pump inlet for dirt and debris. Replace the fuel pump if you find dirt or debris in the fuel pump inlet.
- Flush the fuel tank with hot water.
- Pour the water out of the fuel sender assembly opening.
- Rock the fuel tank to be sure that the removal of water from tank is complete.
- Inspect the in-line fuel filter for contamination.
- Replace the fuel filter if the filter is plugged. Refer to Fuel Filter Replacement .
- Clean the fuel pipes by applying air pressure in the opposite direction of the fuel flow.
- Install the fuel sender assembly with a new seal into the fuel tank. Refer to Fuel Sender Assembly Replacement .
- Install the fuel tank. Refer to Fuel Tank Replacement .
Important: When flushing the fuel tank, handle the fuel and water mixture as a hazardous material. Handle the fuel and water mixture in accordance with all applicable local, state and federal laws and regulations.
Important: Only use oil free compressed air to blow out the fuel pipes.
